Knowledge-based bidirectional thermal variable modelling for directed energy deposition additive manufacturing

dc.contributor.authorQin, Jian
dc.contributor.authorTaraphdar, Pradeeptta
dc.contributor.authorSun, Yongle
dc.contributor.authorWainwright, James
dc.contributor.authorLai, Wai Jun
dc.contributor.authorFeng, Shuo
dc.contributor.authorDing, Jialuo
dc.contributor.authorWilliams, Stewart
dc.date.accessioned2024-09-19T09:15:27Z
dc.date.available2024-09-19T09:15:27Z
dc.date.freetoread2024-09-19
dc.date.issued2024-09-05
dc.date.pubOnline2024-09-05
dc.description.abstractDirected energy deposition additive manufacturing (DED-AM) has gained significant interest in producing large-scale metallic structural components. In this paper, a knowledge-based machine learning (ML) approach, combining both physics-based simulation and data-driven modelling, is proposed for a study on thermal variables of DED-AM. This approach enables both forward and backward predictions, which breaks down the barriers between the basic process parameters and key process attributes. Process knowledge plays a critical role to enable the prediction and enhance the accuracy in both prediction directions. The proposed ML approach successfully predicted the thermal variables of wire arc based DED-AM for forward modelling and the process parameters for backward modelling, typically within 7% errors. This approach can be further generalised as a powerful modelling tool for design, control, and evaluation of DED-AM processes regarding build geometry and properties, as well as an essential constituent element in a digital twin of a DED-AM system.
dc.description.journalNameVirtual and Physical Prototyping
dc.description.sponsorshipEngineering and Physical Sciences Research Council
dc.description.sponsorshipThe authors would like to express their gratitude to Engineering and Physical Sciences Research Council (EPSRC) (EP/ R027218/1, New Wire Additive Manufacturing) for supporting aspects of this research.
dc.identifier.citationQin J, Taraphdar P, Sun Y, et al., (2024) Knowledge-based bidirectional thermal variable modelling for directed energy deposition additive manufacturing. Virtual and Physical Prototyping, Volume 19, September 2024, Article number e2397008-.
dc.identifier.eissn1745-2767
dc.identifier.elementsID552920
dc.identifier.issn1745-2759
dc.identifier.issueNo1
dc.identifier.urihttps://doi.org/10.1080/17452759.2024.2397008
dc.identifier.urihttps://dspace.lib.cranfield.ac.uk/handle/1826/22936
dc.identifier.volumeNo19
dc.languageEnglish
dc.language.isoen
dc.publisherInforma UK Limited
dc.publisher.urihttps://www.tandfonline.com/doi/full/10.1080/17452759.2024.2397008
dc.rightsAttribution 4.0 Internationalen
dc.rights.urihttp://creativecommons.org/licenses/by/4.0/
dc.subject4014 Manufacturing Engineering
dc.subject40 Engineering
dc.subjectMachine Learning and Artificial Intelligence
dc.subject4016 Materials engineering
dc.subject4017 Mechanical engineering
dc.titleKnowledge-based bidirectional thermal variable modelling for directed energy deposition additive manufacturing
dc.typeArticle
dcterms.dateAccepted2024-08-21

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