An experimental and numerical study on the effect of some properties of non-metallic materials on the ice adhesion level

The rise of the Environmentalism in every sector of the Industry has lead the aircraft and engine manufacturing companies to develop new generations of more environmentally friendly engines. The companies, encouraged to this purpose, are in a constant research for new manufacturing and production techniques, in order to improve their products, from the environmental point of view, by gaining efficiency in the manufacturing techniques and reduce the fuel consumption and emissions in-flight.

Having in mind this scenario, the sponsor of this Project is interested in understanding how changing the materials of the blades, titanium alloys currently, for other lighter materials, such as composites, is going to have an effect in the overall gas turbine efficiency.

In the particular case of this Project, it will be studied the influence of the Stiffness and coating Thickness of those non-metallic materials suitable to be employed as coatings on gas turbine fan blades, from the icing point of view. The work procedure will be based on a study of Linear Elastic Fracture Mechanics of bi-material junctions and will extrapolate the general problem to the ice-coatings case, by getting experimental data from tests carried out in an Icing Tunnel.

It will be observed that the coating Stiffness has an influence on the Adhesion Level of ice to less stiff materials, if compared with the Adhesion Level of ice to metals. Besides, it will be described how a 0.5 millimetres thin polymeric coating placed over a metallic substrate is enough to reduce the Adhesion Level of ice, hiding any effect that the underneath materials might have on the Adhesion Level.