Influence of deposition strategies on residual stress in wire + arc additive manufactured titanium Ti-6Al-4V

dc.contributor.authorAhmad, Bilal
dc.contributor.authorZhang, Xiang
dc.contributor.authorGuo, Hua
dc.contributor.authorFitzpatrick, Michael E.
dc.contributor.authorMacHado Santos Carvalho Neto, Leonor
dc.contributor.authorWilliams, Stewart
dc.date.accessioned2022-02-16T10:53:25Z
dc.date.available2022-02-16T10:53:25Z
dc.date.issued2022-01-28
dc.description.abstractWire + arc additive manufacturing (WAAM) is a modern manufacturing process that has opened new possibilities for rapid builds and reductions in material wastage. This paper explores residual stress in WAAM Ti-6Al-4V walls built using three different deposition strategies: single bead, parallel path, and oscillation path. The effect of interlayer hammer peening and interlayer temperature was investigated for the single bead walls. We also examined the residual stress in compact-tension (C(T)) coupons extracted from large builds (walls) with crack orientation either parallel with or perpendicular to the build direction. This type of sample is often used for the measurement of the fatigue crack growth rate. The contour method was used for experimental determinations of residual stress. In addtion, residual stress in the C(T) coupons was estimated by finite element (FE) analysis. A good agreement was achieved between the contour method and FE analysis. The oscillation-path wall had the lowest residual stress values. For the single bead walls built with various process conditions, residual stress was significantly reduced after removing the substrate. A interlayer temperature of 110 °C resulted in much higher residual stress values in the wall (both tensile and compressive) compared to the continuous build, with much higher interlayer temperature.en_UK
dc.description.sponsorshipEngineering and Physical Sciences Research Council (EPSRC): EP/R027218/1en_UK
dc.identifier.citationAhmad B, Zhang X, Guo H, et al., (2022) Influence of deposition strategies on residual stress in wire + arc additive manufactured titanium Ti-6Al-4V, Metals, Volume 12, Issue 2, January 2022, Article number 253en_UK
dc.identifier.issn2075-4701
dc.identifier.urihttps://doi.org/10.3390/met12020253
dc.identifier.urihttps://dspace.lib.cranfield.ac.uk/handle/1826/17573
dc.language.isoenen_UK
dc.publisherMDPIen_UK
dc.rightsAttribution 4.0 International*
dc.rights.urihttp://creativecommons.org/licenses/by/4.0/*
dc.subjecttitanium alloyen_UK
dc.subjectadditive manufacturingen_UK
dc.subjectresidual stressen_UK
dc.subjectcontour methoden_UK
dc.subjectfinite element analysisen_UK
dc.titleInfluence of deposition strategies on residual stress in wire + arc additive manufactured titanium Ti-6Al-4Ven_UK
dc.typeArticleen_UK

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