Morphology investigation on direct current pulsed gas tungsten arc welded additive layer manufactured Ti6Al4V alloy

The effects of pulsed gas tungsten arc weldingparameters on the morphology of additive layer manufacturedTi6Al4V has been investigated in this study. Thepeak/ base current ratio and pulse frequency are found tohave no significant effect on the refinement of prior betagrain size. However, it is found that the wire feed ratehas a considerable effect on the prior beta grainrefinement at a given heat input. This is due to the extrawire input being able to supply many heterogeneousnucleation sites and also results in a negative temperaturegradient in the front of the liquidus which blocks thecolumnar growth and changes the columnar growth toequiaixal growth.