Qualitative validation approach using digital model for the health management of electromechanical actuators

An efficient and all-inclusive health management encompassing condition-based maintenance (CBM) environment plays a pivotal role in enhancing the useful life of mission-critical systems. Leveraging high fidelity digital modelling and simulation, scalable to digital twin (DT) representation, quadruples their performance prediction and health management regime. The work presented in this paper does exactly the same for an electric braking system (EBS) of a more-electric aircraft (MEA) by developing a highly representative digital model of its electro-mechanical actuator (EMA) and integrating it with the digital model of anti-skid braking system (ABS). We have shown how, when supported with more-realistic simulation and the application of a qualitative validation approach, various fault modes (such as open circuit, circuit intermittence, and jamming) are implemented in an EMA digital model, followed by their impact assessment. Substantial performance degradation of an electric braking system is observed along with associated hazards as different fault mode scenarios are introduced into the model. With the subsequent qualitative validation of an EMA digital model, a complete performance as well as reliability profile of an EMA can be built to enable its wider deployment and safe integration with a larger number of aircraft systems to achieve environmentally friendly objectives of the aircraft industry. Most significantly, the qualitative validation provides an efficient method of identifying various fault modes in an EMA through rapid monitoring of associated sensor signals and their comparative analysis. It is envisaged that when applied as an add-on in digital twin environment, it would help enhance its CBM capability and improve the overall health management regime of electric braking systems in more-electric aircraft