Analysis of an electric environmental control system to reduce the energy consumption of fixed-wing and rotary-wing aircraft

Abstract

Nowadays the aviation industry is playing an important role in our daily life, since is the main medium that satisfies the present human needs to reach long distances in the fastest way. But such benefit doesn’t come free of collateral consequences. It is estimated that each year, only the air transport industry produces 628 mega tonnes of CO2. Therefore, urgently actions need to be implemented considering that the current commercial fleet will be doubled by 2050. The research field for more efficient aircraft systems is a very constructive field; where novel ideas can be exploited towards the mitigation of the coming air transport development. In this research the configuration of the Environmental Control System (ECS) has been analysed aiming to reduce its energy consumption for both, fixed-wing and rotary-wing aircraft. This goal is expected to be achieved mainly through the replacement of the main source of power that supplies the ECS, from pneumatic to electric. Differently from the conventional ECS, a new electric-source technology is integrated in the system configuration to compare its effects on the energy consumption. This new technology doesn’t bleed air directly from the engines; instead of that, it takes the air directly from the atmosphere through the implementation of an electric compressor. This new technology has been implemented by Boeing in one of its most recent airplanes, the B787. Towards achieving the main goal, a framework integrated with five steps has been designed. An algorithmic analysis is integrated on the framework. The first step meets the required aircraft characteristics for the analysis. The second step is in charge of meeting the mission profile characteristics where the overall analysis will be carried out. The third step assesses the conventional ECS penalties. The fourth step carries out a complex analysis for the proposed electric ECS model, from its design up to its penalties assessment. The fifth step compares the analysis results for both, the conventional and the electric models. The fourth step of the framework, which analyses the electric ECS, is considered the most critic one; therefore is divided in three main tasks. Firstly, a small parametric study is done to select an optimum configuration. This task is carried out towards meeting the ECS air conditioning requirements of a selected aircraft. Secondly, the cabin temperature and pressurization are simulated to analyse the response of the configured electric ECS for a mission profile. And finally, the fuel penalties are assessed in terms of system weight, drag and fuel due power-off take. To achieve the framework results, a model which receives the name ELENA has been created using the tool Simulink®. This model contains 5 interconnected modules; each one reads a series of inputs to perform calculations and exchange information with other modules.