Design for wire and arc additive layer manufacture

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2010-04-19T00:00:00Z

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J. Mehnen, J. Ding, H. Lockett, P. Kazanas. Design for wire and arc additive layer manufacture. Proceedings of the 20th CIRP Design Conference, Nantes, France, 19-21 April, 2010. Ed. A. Bernard

Abstract

Additive Layer Manufacture (ALM) is a technique whereby freeform structures are produced by building up material in layers. RUAM (Ready-to-Use Additive Layer Manufacturing) is an innovative concept for building large scale metal ready-to- use parts. The design for RUAM has several process steps: the geometric design of the parts taking the complex process behaviour of the arc welding process into account; FEM to predict temperature and stress distributions to minimise part distortions; and efficient robot tool path design. This paper covers these essential design steps from a technical as well as practical point of view.

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