dc.description.abstract |
The rising public awareness of climate change and urban air pollution has been one
of the key drivers for transport electrification. Such trend drastically accelerates the
quest for high-power-and-torque-density electric drive systems. The rare-earth permanent
magnet synchronous machine, with its excellent steady-state and dynamic
characteristics, has been the ideal candidate for these applications. Specifically, the
fractional-slot and concentrated-winding configuration is widely adopted due to its
distinctive merits such as short end winding, low torque pulsation, and high efficiency.
The vibration and the associated acoustic noise become one of the main
parasitic issues of high-performance permanent magnet synchronous drives. These
undesirable features mainly arise from mechanical connection failure, imperfect assembly,
torque pulsation, and electromagnetic radial and axial force density waves.
The high-power-and-torque-density requirement will only be ultimately fulfilled by
the reduction of both electromagnetic active material and passive support structure.
This results in inflated electromagnetic force density inside the electric machine.
Besides, the sti.ness of the machine parts can be compromised and the resultant
natural frequencies are significantly brought down. Therefore, the vibration and
acoustic noise that are associated with the electromagnetic radial and axial force
density waves become a burden for large deployment of these drives.
This study is mainly dedicated to the investigation of the electromagnetic radial
forced density and its associated vibration and acoustic noise in radial-flux permanent
magnet synchronous machines. These machines are usually powered by voltage
source inverter with pulse width modulation techniques and various control strategies.
Consequently, the vibration problem not only lies on the permanent magnet
synchronous machine but also highly relates to its drive and controller. Generally,
the electromagnetic radial force density and its relevant vibration can be divided
into low-frequency and high-frequency components based on their origins. The
low-frequency electromagnetic radial force density waves stem from the magnetic
field components by the permanent magnets and armature reaction of fundamental
and phase-belt current harmonic components, while the high-frequency ones are
introduced by the interactions between the main low-frequency and sideband highfrequency
magnetic field components.
Both permanent magnets and armature reaction current are the main sources of
magnetic field in electric machines. Various drive-level modeling techniques are first reviewed, explored, and developed to evaluate the current harmonic components
of the permanent magnet synchronous machine drive. Meanwhile, a simple
yet e.ective analytical model is derived to promptly estimate the sideband current
harmonic components in the drive with both sinusoidal and space-vector pulse
width modulation techniques. An improved analytical method is also proposed to
predict the magnetic field from permanent magnets in interior permanent magnet
synchronous machines. Moreover, a universal permeance model is analytically developed
to obtain the corresponding armature-reaction magnetic field components.
With the permanent magnet and armature-reaction magnetic field components, the
main electromagnetic radial force density components can be identified and estimated
based on Maxwell stress tensor theory.
The stator tooth structure has large impacts on both electromagnetic radial force
density components and mechanical vibration behaviors. The stator tooth modulation
e.ect has been comprehensively demonstrated and explained by both finite
element analysis and experimental results. Analytical models of such e.ect are developed
for prompt evaluation and insightful revelation. Based on the proposed
models, multi-physics approaches are proposed to accurately predict low-frequency
and high-frequency electromagnetic radial vibration. Such method is quite versatile
and applicable for both integral-slot and fractional-slot concentrated-winding
permanent magnet synchronous machines. Comprehensive experimental results are
provided to underpin the validity of the proposed models and methods.
This study commences on the derivations of the drive parameters such as torque angle,
modulation index, and current harmonic components from circuit perspective
and further progresses to evaluate and decouple the air-gap magnetic field components
from field perspective. It carries on to dwell on the analytical estimations of
the main critical electromagnetic radial force density components and stator tooth
modulation e.ect. Based on the stator mechanical structure, the corresponding electromagnetic
radial vibration and acoustic noise can be accurately predicted. Various
analytical models have been developed throughout this study to provide a systematic
tool for quick and e.ective investigation of electromagnetic radial force density,
the associated vibration and acoustic noise in permanent magnet synchronous machine
drive. They have all been rigorously validated by finite element analysis and
experimental results. Besides, this study reveals not only a universal approach for
electromagnetic radial vibration analysis but also insightful correlations from both
machine and drive perspectives. |
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