The challenges for energy efficient casting processes

Date published

2016-02-19

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Publisher

Elsevier

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Article

ISSN

2212-8271

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Citation

Günther Seliger, Holger Kohl, Jürgen Mallon, Konstantinos Salonitis, Binxu Zeng, Hamid Ahmad Mehrabi, Mark Jolly, 13th Global Conference on Sustainable Manufacturing – Decoupling Growth from Resource UseThe Challenges for Energy Efficient Casting Processes, Procedia CIRP, Volume 40, 2016, Pages 24-29

Abstract

Casting is one of the oldest, most challenging and energy intensive manufacturing processes. A typical modern casting process contains six different stages, which are classified as melting, alloying, moulding, pouring, solidification and finishing respectively. At each stage, high level and precision of process control is required. The energy efficiency of casting process can be improved by using novel alterations, such as the Constrained Rapid Induction Melting Single Shot Up-casting process. Within the present study the energy consumption of casting processes is analyzed and areas were great savings can be achieved are discussed. Lean thinking is used to identify waste and to analyse the energy saving potential for casting industry.

Description

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Github

Keywords

Energy efficiency, Casting, Value Stream Mapping

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Attribution 4.0 International (CC BY 4.0) You are free to: Share — copy and redistribute the material in any medium or format, Adapt — remix, transform, and build upon the material for any purpose, even commercially. The licensor cannot revoke these freedoms as long as you follow the license terms. Under the following terms: Attribution — You must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use. Information: No additional restrictions — You may not apply legal terms or technological measures that legally restrict others from doing anything the license permits.

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