Performance based diagnostics of a twin shaft aeroderivative gas turbine: water wash scheduling

Abstract

Aeroderivative gas turbines are used all over the world for different applications as Combined Heat and Power (CHP), Oil and Gas, ship propulsion and others. They combine flexibility with high efficiencies, low weight and small footprint, making them attractive where power density is paramount as off shore Oil and Gas or ship propulsion. In Western Europe they are widely used in CHP small and medium applications thanks to their maintainability and efficiency. Reliability, Availability and Performance are key parameters when considering plant operation and maintenance. The accurate diagnose of Performance is fundamental for the plant economics and maintenance planning. There has been a lot of work around units like the LM2500® , a gas generator with an aerodynamically coupled gas turbine, but nothing has been found by the author for the LM6000® . Water wash, both on line or off line, is an important maintenance practice impacting Reliability, Availability and Performance. This Thesis aims to select and apply a suitable diagnostic technique to help establishing the schedule for off line water wash on a specific model of this engine type. After a revision of Diagnostic Methods Artificial Neural Network (ANN) has been chosen as diagnostic tool. There was no WebEngine model available of the unit under study so the first step of setting the tool has been creating it. The last step has been testing of ANN as a suitable diagnostic tool. Several have been configured, trained and tested and one has been chosen based on its slightly better response. Finally, conclusions are discussed and recommendations for further work laid out.