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Browsing School of Water, Energy and Environment (SWEE) by Subject "2,3-Butanediol"
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Item Open Access Effects of mutation of 2,3-butanediol formation pathway on glycerol metabolism and 1,3-propanediol production by Klebsiella pneumoniae J2B(Elsevier, 2016-04-22) Kumar, Vinod; Durgapal, Meetu; Sankaranarayanan, Mugesh; Somasundar, Ashok; Rathnasingh, Chelladurai; Song, HyoHak; Seung, Doyoung; Park, SunghoonThe current study investigates the impact of mutation of 2,3-butanediol (BDO) formation pathway on glycerol metabolism and 1,3-propanediol (PDO) production by lactate dehydrogenase deficient mutant of Klebsiella pneumoniae J2B. To this end, BDO pathway genes, budA, budB, budC and budO (whole-bud operon), were deleted from K. pneumoniae J2B ΔldhA and the mutants were studied for glycerol metabolism and alcohols (PDO, BDO) production. ΔbudO-mutant-only could completely abolish BDO production, but with reductions in cell growth and PDO production. By modifying the culture medium, the ΔbudO mutant could recover its performance on the flask scale. However, in bioreactor experiments, the ΔbudO mutant accumulated a significant amount of pyruvate (>73 mM) in the late phase and PDO production stopped concomitantly. Glycolytic intermediates of glycerol, especially glyceraldehyde-3-phosphate (G3P) was highly inhibitory to glycerol dehydratase (GDHt); its accumulation, followed by pyruvate accumulation, was assumed to be responsible for the ΔbudO mutant’s low PDO production.Item Open Access Enhanced 2,3-Butanediol production by mutant Enterobacter ludwigii using Brewers’ spent grain hydrolysate: process optimization for a pragmatic biorefinery loom(Elsevier, 2021-06-18) Amraoui, Yassin; Prabhu, Ashish A.; Narisetty, Vivek; Coulon, Frederic; Chandel, Anuj Kumar; Willoughby, Nicholas; Jacob, Samuel; Koutinas, Apostolis; Kumar, Vinod2,3-Butanediol (BDO) is a fossil-based versatile bulk chemical with a multitude of applications. BDO can also be synthesized using microbial cell factories harnessing renewable feedstocks. However, the high cost of the substrate via microbial route impedes commercial manufacturing of BDO. Therefore, identification of cheaper substrates could make bio-based BDO production more cost-competitive. Brewers’ spent grain (BSG), a major by-product of breweries, is an inexpensive source of fermentable sugars and proteins. In the present study, we have attempted the bioproduction of BDO by Enterobacter ludwigii using BSG as feedstock. A random E. ludwigii mutant obtained after treatment with ethyl methane sulfonate (EMS) resulted in a BDO titer (9.5 g/L), ~30% higher in comparison to the wild type strain with a yield of 0.48 gBDO/gGlucose approaching the theoretical yield of 0.50 gBDO/gGlucose. The enzymatic hydrolysis of microwave-assisted alkali pretreated BSG was optimized using the statistical Taguchi design. The BSG hydrolysis under optimal conditions (pH: 6.0; temperature: 50 °C; BSG: 10% w/v; enzyme loading: 2% v/v) resulted in a glucose yield of 0.25 gGlucose/gBiomass. The uncontrolled pH was found to be more beneficial for BDO accumulation from BSG hydrolysate in batch bioreactor cultivation as compared with controlled one. The fed-batch cultivation with forced pH fluctuations at an aeration rate of 2.0 vvm resulted in BDO accumulation of 118.5 g/L from glucose-rich BSG hydrolysate with the yield and productivity of 0.43 g/g and 1.65 g/L.h, respectively. To the best of our knowledge, this is the first study on BDO production from BSG.Item Open Access Fermentative production of 2,3-Butanediol using bread waste – A green approach for sustainable management of food waste(Elsevier, 2022-06-01) Narisetty, Vivek; Zhang, Le; Zhang, Jingxin; Lin, Carol Sze Ki; Tong, Yen Wah; Show, Pau Loke; Bhatia, Shashi Kant; Misra, Ashish; Kumar, VinodBread is Europe’s most wasted food, and the second most wasted food after potatoes in UK. Bread waste (BW) is a clean source of high-quality fermentable sugars. In this study, the potential of Enterobacter ludwigii to accumulate 2,3-butanediol (BDO) from BW was evaluated. Initially, the optimal inoculum size and yeast extract concentration were determined, followed by extraction of sugars from BW using acid and enzymatic hydrolysis. A glucose yield of 330–530 g/kg BW was obtained, and the sugars released were utilised for BDO production by E. ludwigii. The fed-batch cultivation using pure glucose and glucose rich hydrolysates from acid and enzymatic hydrolysis resulted in BDO titres of 144.5, 135.4, and 138.8 g/L, after 96 h, with yield of 0.47, 0.42 and 0.48 g/g yield, respectively. The innovation of the work is valorisation of BW to BDO with a circular biorefining approach and thus, reducing BW disposal and associated environmental burden.Item Open Access High yield recovery of 2,3-butanediol from fermented broth accumulated on xylose rich sugarcane bagasse hydrolysate using aqueous two-phase extraction system(Elsevier, 2021-06-26) Narisetty, Vivek; Amraoui, Yassin; Abdullah, Alamri; Ahmad, Ejaz; Agrawal, Deepti; Parameswaran, Binod; Pandey, Ashok; Goel, Saurav; Kumar, VinodDownstream processing of chemicals obtained from fermentative route is challenging and cost-determining factor of any bioprocess. 2,3-Butanediol (BDO) is a promising chemical building block with myriad applications in the polymer, food, pharmaceuticals, and fuel sector. The current study focuses on the recovery and purification of BDO produced (68.2 g/L) from detoxified xylose-rich sugarcane bagasse hydrolysate by a mutant strain of Enterobacter ludwigii. Studies involving screening and optimization of aqueous-two phase system (ATPS) revealed that 30% w/v (NH4)2SO4 addition to clarified fermentation broth facilitated BDO extraction in isopropanol (0.5 v/v), with maximum recovery and partition coefficient being 97.9 ± 4.6% and 45.5 ± 3.5, respectively. The optimized protocol was repeated with unfiltered broth containing 68.2 g/L BDO, cell biomass, and unspent protein, which led to the partitioning of 66.7 g/l BDO, 2.0 g/L xylose and 9.0 g/L acetic acid into organic phase with similar BDO recovery (97%) and partition coefficient (45).Item Open Access Life cycle assessment of microbial 2,3-butanediol production from brewer’s spent grain modeled on pinch technology(American Chemical Society, 2023-05-22) Tiwari, Bikash Ranjan; Bhar, Rajarshi; Dubey, Brajesh Kumar; Maity, Sunil K.; Brar, Satinder Kaur; Kumar, Gopalakrishnan; Kumar, VinodMicrobial production of 2,3-butanediol (BDO) has received considerable attention as a promising alternate to fossil-derived BDO. In our previous work, BDO concentration >100 g/L was accumulated using brewer’s spent grain (BSG) via microbial routes which was followed by techno-economic analysis of the bioprocess. In the present work, a life cycle assessment (LCA) was conducted for BDO production from the fermentation of BSG to identify the associated environmental impacts. The LCA was based on an industrial-scale biorefinery processing of 100 metric tons BSG per day modeled using ASPEN plus integrated with pinch technology, a tool for achieving maximum thermal efficiency and heat recovery from the process. For the cradle-to-gate LCA, the functional unit of 1 kg of BDO production was selected. One-hundred-year global warming potential of 7.25 kg CO2/kg BDO was estimated while including biogenic carbon emission. The pretreatment stage followed by the cultivation and fermentation contributed to the maximum adverse impacts. Sensitivity analysis revealed that a reduction in electricity consumption and transportation and an increase in BDO yield could reduce the adverse impacts associated with microbial BDO production.Item Open Access Prospects on bio-based 2,3-butanediol and acetoin production: recent progress and advances(Elsevier, 2021-06-29) Maina, Sofia; Prabhu, Ashish A.; Vivek, Narisetty; Vlysidis, Anestis; Koutinas, Apostolis; Kumar, VinodThe bio-based platform chemicals 2,3-butanediol (BDO) and acetoin have various applications in chemical, cosmetics, food, agriculture, and pharmaceutical industries, whereas the derivatives of BDO could be used as fuel additives, polymer and synthetic rubber production. This review summarizes the novel technological developments in adapting genetic and metabolic engineering strategies for selection and construction of chassis strains for BDO and acetoin production. The valorization of renewable feedstocks and bioprocess development for the upstream and downstream stages of bio-based BDO and acetoin production are discussed. The techno-economic aspects evaluating the viability and industrial potential of bio-based BDO production are presented. The commercialization of bio-based BDO and acetoin production requires the utilization of crude renewable resources, the chassis strains with high fermentation production efficiencies and development of sustainable purification or conversion technologies.Item Open Access Recycling of food waste into chemical building blocks(Elsevier, 2018-05-30) Kumar, Vinod; Longhurst, PhilipEnormous quantities of food waste (FW) arise from global production. Roughly, one third of all food for human consumption is wasted resulting in huge costs to the world economy alongside significant environmental problems. FW is a potential reservoir of functionalized molecules, i.e. carbohydrates, proteins and lipids that can be recovered, concentrated and transformed into high value products. Conversion of renewable carbon from FW to building block chemicals can also more profitable than conventional processing methods. Recent studies have used microbial routes to recover value from FW into a number of chemical building blocks. Recycling FW into valuable chemicals directly contributes to the transition from current fossil fuel-based economies to a bioeconomy and reduced waste society. This paper reviews the potential for using FW and focuses on recent updates in second-generation valorisation methods where the bioproduction of chemical building blocks uses FW as a feedstock.Item Open Access Techno-economic analysis of 2,3-butanediol production from sugarcane bagasse(American Chemical Society, 2023-05-22) Gadkari, Siddharth; Narisetty, Vivek; Maity, Sunil K.; Manyar, Haresh; Mohanty, Kaustubha; Jeyakumar, Rajesh Banu; Pant, Kamal Kishore; Kumar, VinodSugarcane bagasse (SCB) is a significant agricultural residue generated by sugar mills based on sugarcane crop. Valorizing carbohydrate-rich SCB provides an opportunity to improve the profitability of sugar mills with simultaneous production of value-added chemicals, such as 2,3-butanediol (BDO). BDO is a prospective platform chemical with multitude of applications and huge derivative potential. This work presents the techno-economic and profitability analysis for fermentative production of BDO utilizing 96 MT of SCB per day. The study considers plant operation in five scenarios representing the biorefinery annexed to a sugar mill, centralized and decentralized units, and conversion of only xylose or total carbohydrates of SCB. Based on the analysis, the net unit production cost of BDO in the different scenarios ranged from 1.13 to 2.28 US$/kg, while the minimum selling price varied from 1.86 to 3.99 US$/kg. Use of the hemicellulose fraction alone was shown to result in an economically viable plant; however, this was dependent on the condition that the plant would be annexed to a sugar mill which could supply utilities and the feedstock free of cost. A standalone facility where the feedstock and utilities were procured was predicted to be economically feasible with a net present value of about 72 million US$, when both hemicellulose and cellulose fractions of SCB were utilized for BDO production. Sensitivity analysis was also conducted to highlight some key parameters affecting plant economics.Item Open Access Techno-economic viability of bio-based methyl ethyl ketone production from sugarcane using integrated fermentative and chemo-catalytic approach: process integration using pinch technology(Elsevier, 2024-04-24) Varma, Abhishek R.; Shrirame, Bhushan S.; Gadkari, Siddharth; Vanapalli, Kumar Raja; Kumar, Vinod; Maity, Sunil K.Butanediols are versatile platform chemicals that can be transformed into a spectrum of valuable products. This study examines the techno-commercial feasibility of an integrated biorefinery for fermentative production of 2,3-butanediol (BDO) from sucrose of sugarcane (SC), followed by chemo-catalytic upgrading of BDO to a carbon-conservative derivative, methyl ethyl ketone (MEK), with established commercial demand. The techno-economics of three process configurations are compared for downstream MEK separation from water and co-product, isobutyraldehyde (IBA): (I) heterogeneous azeotropic distillation of MEK-water and extractive separation of (II) MEK and (III) MEK-IBA from water using p-xylene as a solvent. The thermal efficiency of these manufacturing processes is further improved using pinch technology. The implementation of pinch technology reduces 8% of BDO and 9–10% of MEK production costs. Despite these improvements, raw material and utility costs remain substantial. The capital expenditure is notably higher for MEK production from SC than BDO alone due to additional processing steps. The extraction based MEK separation is the simplest process configuration despite marginally higher capital requirements and utility consumption with slightly higher production costs than MEK-water azeotropic distillation. Economic analysis suggests that bio-based BDO is cost-competitive with its petrochemical counterpart, with a minimum gross unitary selling price of US$ 1.54, assuming a 15% internal rate of return over five-year payback periods. However, renewable MEK is approximately 16–24% costlier than the petrochemical route. Future strategies must focus on reducing feedstock costs, improving BDO fermentation efficacy, and developing a low-cost downstream separation process to make renewable MEK commercially viable.