Browsing by Author "Wu, Tongyu"
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Item Open Access Fatigue cracking behaviour of epoxy-based marine coatings on steel substrate under cyclic tension(Elsevier, 2017-02-13) Wu, Tongyu; Irving, Phil E.; Ayre, David; Jackson, P.; Zhao, F.Strain controlled fatigue tests have been performed on two types of heavily filled epoxy corrosion protection coating sprayed onto a 6 mm steel substrate. Fatigue cycling was performed at R ratios of 0 and −1. The two coatings differed in their formulation and the major differences in mechanical performance were in their static strain to first crack development and their fracture toughness, where Coating A was significantly tougher than coating B. During strain cycling coating crack development was monitored using optical observations and surface replicas. It was found that in both coatings surface crack development began soon after the onset of cycling and proceeded via growth of surface channelling cracks and multiple initiation of new cracks. Detailed studies were made of crack development morphology and its relation to coating type and to the applied strain range. A definition of coating life as the first appearance of a 2 mm surface crack length was used. This represented the end of the life where the coating protected the substrate. Before this life was achieved, crack growth rates of single cracks were invariant with crack length. After this point further crack growth, multiple cracking and crack to crack interactions took place. Cracking in this region could be characterised with a new total crack length parameter shown to be strongly dependent on applied strain range.Item Open Access Investigation of the fracture behaviour of epoxy-based water ballast(Cranfield University, 2015-07) Wu, Tongyu; Irving, Phil E.; Ayre, David; Dell'Anno, GiuseppeThe fracture of water ballast tank (WBT) coatings due to thermal stresses is widely recognised as an issue. Upon coating fracture, rapid corrosion of the tanker steel structure will occur, leading to expensive structure repairs or even tanker scrapping. In this project, the fracture behaviour of two experimental WBT coatings, referred to as A and B, in the forms of free film and substrated coatings was investigated. Static tensile tests and fatigue tests of the substrated coatings were performed. A finite element model of coating cracking was developed. Thermal stress and J-integral of surface cracking defects in substrated coatings were calculated using the model, in which the effects of defect size, coating thickness, and thermal strain on coating fracture were investigated. For the first time, fracture mechanics was used to explain WBT coating fracture behaviour. The J-integral of surface defects was used to predict the onset strain of coating cracking under mechanical strains in laboratory and under thermal strains in service. A theoretical comparison between the cracking drive forces in terms of J - integrals in WBT coatings under thermal strains and mechanical strains was performed.