Browsing by Author "Witherell, Paul"

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    Feature-level data fusion for energy consumption analytics in additive manufacturing
    (IEEE, 2020-10-08) Hu, Fu; Liu, Ying; Qin, Jian; Sun, Xianfang; Witherell, Paul
    The issue of Additive Manufacturing (AM) energy consumption is attracting attention in both industry and academia, particularly with the trending adoption of AM technologies in the manufacturing industry. It is crucial to analyze, understand, and manage the energy consumption of AM for better efficiency and sustainability. The energy consumption of AM systems is related to various correlated attributes in different phases of an AM process. Existing studies focus mainly on analyzing the impacts of different processing and material attributes, while factors related to design and working environment have not received the same amount of attention. Such factors involve features with various dimensions and nested structures that are difficult to handle in the analysis. To tackle these issues, a feature-level data fusion approach is proposed to integrate heterogeneous data to build an AM energy consumption model to uncover energy-relevant information and knowledge. A case study using real-world data collected from a selective laser sintering (SLS) system is presented to validate the proposed approach, and the results indicate that the fusion strategy achieves better performances on energy consumption prediction than the individual ones. Based on the analysis of feature importance, the design-relevant features are found to have significant impacts on AM energy consumption.
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    Research and application of machine learning for additive manufacturing
    (Elsevier, 2022-02-18) Qin, Jian; Hu, Fu; Liu, Ying; Witherell, Paul; Wang, Charlie C. L.; Rosen, David W.; Simpson, Timothy; Lu, Yan; Tang, Qian
    Additive manufacturing (AM) is poised to bring a revolution due to its unique production paradigm. It offers the prospect of mass customization, flexible production, on-demand and decentralized manufacturing. However, a number of challenges stem from not only the complexity of manufacturing systems but the demand for increasingly complex and high-quality products, in terms of design principles, standardization and quality control. These challenges build up barriers to the widespread adoption of AM in the industry and the in-depth research of AM in academia. To tackle the challenges, machine learning (ML) technologies rise to play a critical role as they are able to provide effective ways to quality control, process optimization, modelling of complex systems, and energy management. Hence, this paper employs a systematic literature review method as it is a defined and methodical way of identifying, assessing, and analysing published literature. Then, a keyword co-occurrence and cluster analysis are employed for analysing relevant literature. Several aspects of AM, including Design for AM (DfAM), material analytics, in situ monitoring and defect detection, property prediction and sustainability, have been clustered and summarized to present state-of-the-art research in the scope of ML for AM. Finally, the challenges and opportunities of ML for AM are uncovered and discussed.