Browsing by Author "Vouros, Stavros"
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Item Open Access Aeroacoustic simulation of rotorcraft propulsion systems.(Cranfield University, 2019-11) Vouros, Stavros; Pachidis, VassiliosRotorcraft constitute air vehicles with unique capabilities, including vertical take- off and landing, hover and forward/backward/lateral flight. The efficiency of rotorcraft operations is expected to improve rapidly, due to the incorporation of novel technologies into current designs. Moreover, enhanced or even new capabilities are anticipated after the introduction of advanced fast rotorcraft configurations into the future fleet. The forecast growth in rotorcraft operations is essentially associated with an expected increase in adverse environmental impact. With respect to the forthcoming rotorcraft aviation advancements, regulatory and advisory bodies, as well as communities, have focused their attention on reducing pollutant emissions and acoustic impact of rotorcraft activity. Consequently, robust and computationally efficient noise modelling approaches are deemed as prerequisites towards quantifying the acoustic impact of present and future rotorcraft activity. Ultimately, these approaches need to cater for unique operational conditions encompassed by modern rotorcraft across designated flight procedures. Additionally, individual variations of key design variables need to be resolved, in the context of design or operational optimisation, targeted at noise mitigation. This work elaborates on the development and application of a robust and computationally efficient methodology for the aeroacoustic simulation of rotorcraft propulsion systems. A series of fundamental modelling methods is developed for the prediction of helicopter rotor noise at fully-integrated operational level. An extensive validation is carried out against existing experimental data with respect to prediction of challenging aeroacoustic phenomena arising from complex aerodynamic interactions. The robustness of the deployed method is confirmed through a cost-effective uncertainty analysis method focused on aerodynamic sources of uncertainty. A set of generalised modelling guidelines is devised for the case of not available input parameters to calibrate the aerodynamic models. The aspect of multi-disciplinary optimisation of rotorcraft at aircraft level in terms of maximising the potential benefits of novel technologies is also tackled within this work. A holistic schedule of optimal active rotor morphing control is derived, offering simultaneous mitigation of pollutant emissions and acoustic impact across a wide range of the helicopter flight envelope. Finally, the developed noise prediction method is incorporated into an operational-level optimisation algorithm, demonstrating the potential of active rotor morphing with respect to reduction of ground-noise impact. The contribution to knowledge arising from the successful completion of this work comprises both the development of methodologies for helicopter aeroacoustic analysis and the derivation of guidelines and best practices for morphing rotor control. Specifically, a generic operational-level simulation approach is developed which effectively advances the state-of-the-art in mission noise prediction. New insight is provided with respect to the impact of wake aerodynamic modelling uncertainty on the robustness of noise predictions. Moreover, the aeroacoustic aspects of a novel morphing rotor concept are explored and quantifications with respect to the trade-off between environmental and noise disciplines are offered. Finally, a generalised set of optimal rotor control guidelines is derived towards achieving the challenging environmental goals set for a sustainable future rotorcraft aviation.Item Open Access Application of model based systems engineering for the conceptual design of a hybrid-electric Atr 42-500: from system architecting to system simulation(American Society of Mechanical Engineers, 2021-01-11) Cappuzzo, Federico; Broca, Olivier; Vouros, Stavros; Roumeliotis, Ioannis; Scullion, CalumThe progress in aerospace technology over the recent years led to the development of more sophisticated and integrated systems. To cope with this complexity, the aerospace industry is seeing a progressive trend towards adopting Model-Based Systems Engineering (MBSE) in various stages of the product development cycle. The ability to capture emerging behavior, mitigation of risk and improved communication among different stakeholders are some key benefits that MBSE provides over traditional methods for complex systems and processes. This paper attempts to bridge the gap between system architecting and system simulation activities by proposing a methodology to facilitate seamless flow of information between the two development aspects. This methodology was applied to the development of a parallel hybrid-electric version of the ATR 42–500. The use case was designed for a regional mission of 400 nautical miles with the ability to meet regulation requirement of carrying enough reserves for landing at an alternate airport. An integrated systems model, consisting of gas turbine engine, electric powertrain, and flight dynamics, was developed with Simcenter Amesim to analyze the dynamics performance of the aircraft throughout the whole mission. The key metrics evaluated were fuel consumption, take-off weight and the Energy Specific Air Range (ESAR) of the aircraft. As environmental regulations are becoming more stringent, pollutant and noise emissions were considered in the study. The most promising hybrid configurations are recognized, the potential benefits are quantified highlighting the strong potential of System Architecting and System Simulation to provide valuable insights early in the development cycle, reducing the time and cost of product development.Item Open Access Design evaluation and performance assessment of rotorcraft technology by 2050(Netherlands Aerospace Centre (NLR), 2019-09-17) Stevens, Jos; Rademaker, Edward; Scullion, Calum; Vouros, Stavros; van Oosten, Nico; Misté, Gianluigi; Venturelli, Giovanni; Nalianda, Devaiah; Pachidis, Vassilios; Benini, ErnestoThe extended Clean Sky Joint Technology Initiative (JTI) within the EU Horizon 2020 Framework Programme [Ref. 1] proposes to introduce a number of concept aircraft and rotorcraft to replace reference technology counterparts at different time scales (2020/2035/2050). This Clean Sky 2 (CS2) promotes the importance of those concept configurations and their application in the future. An increasing global demand within and outside the European Union (EU) for an efficient air mobility and transportation system (i.e. more flexible, resilient, effective and affordable), and future projected growth for its application, will lead to the requirement for development of highly optimised transportation solutions.Item Open Access Impact of optimized variable rotor speed and active blade twist control on helicopter blade-vortex interaction noise and environmental impact(Elsevier, 2021-05-19) Vouros, Stavros; Polyzos, Nikolaos D.; Goulos, Ioannis; Pachidis, VassiliosCombined variable rotor speed and active blade twist helicopter technologies have the potential to reduce the environmental and acoustic impact of modern rotorcraft. This paper explores the aeroacoustics, environmental and ground noise impact of combined variable rotor speed and active blade twist helicopter rotors, optimized for simultaneous mitigation of source noise and NOx" role="presentation" style="display: inline-block; line-height: normal; font-size: 16.2px; word-spacing: normal; overflow-wrap: normal; white-space: nowrap; float: none; direction: ltr; max-width: none; max-height: none; min-width: 0px; min-height: 0px; border-width: 0px; border-style: initial; position: relative;" >x emissions. An integrated approach is employed including free-wake aeroelastic rotor modeling and time-domain aeroacoustic formulations fundamentally based on Acoustic Analogy. The overall method is incorporated into a multi-disciplinary design space exploration and surrogate-model-assisted optimization algorithm. The developed framework is deployed towards devising optimal variable rotor speed and active blade twist control for a representative twin-engine light helicopter operating in a realistic descent trajectory. The obtained rotor control schedules achieve overall ground noise reductions of up to 7 dB with concurrent NOx" role >x reductions of 11%, relative to the conventional rotor. The proposed approach provides new insight into rotor wake behavior and blade–vortex interactions, as well as environmental impact and ground noise footprint of combined variable rotor speed and active blade twist helicopter concepts.Item Open Access Impact of tip-vortex modeling uncertainty on helicopter rotor blade-vortex interaction noise prediction(Vertical Flight Society, 2020-09-04) Vouros, Stavros; Goulos, Ioannis; Scullion, Calum; Nalianda, Devaiah; Pachidis, VassiliosFree-wake models are routinely used in aeroacoustic analysis of helicopter rotors; however, their semi-empiricism is accompanied with uncertainty related to the modeling of physical wake parameters. In some cases, analysts have to resort to empirical adaption of these parameters based on previous experimental evidence. This paper investigates the impact of inherent uncertainty in wake aerodynamic modeling on the robustness of helicopter rotor aeroacoustic analysis. A free-wake aeroelastic rotor model is employed to predict high-resolution unsteady airloads, including blade-vortex interactions. A rotor aeroacoustics model, based on integral solutions of the Ffowcs Williams-Hawkings equation, is utilized to calculate aerodynamic noise in the time-domain. The individual analytical models are incorporated into an uncertainty analysis numerical procedure, implemented through non-intrusive Polynomial Chaos expansion. The potential sources of uncertainty in wake tip-vortex core growth modeling are identified and their impact on noise predictions is systematically quantified. When experimental data to adjust the tip-vortex core model are not available the uncertainty in acoustic pressure and noise impact at observers dominated by blade-vortex interaction noise can reach up to 25% and 3.50 dB respectively. A set of generalized uncertainty maps is derived, for use as modeling guidelines for aeroacoustic analysis in the absence of the robust evidence necessary for calibration of semi-empirical vortex core models.Item Open Access Impact of wake modeling uncertainty on helicopter rotor aeroacoustic analysis(European Rotorcraft Forum, 2019-09-20) Vouros, Stavros; Goulos, Ioannis; Scullion, Calum; Nalianda, Devaiah; Pachidis, VassiliosFree-wake models are routinely used in aeroacoustic analysis of helicopter rotors; however, their semi-empiricism is essentially accompanied with uncertainty related to physical wake parameters. In some cases, analysts have to resort to empirical adaption of these parameters based on previous experimental evidence. This paper investigates the impact of inherent uncertainty in wake aerodynamic modeling on the robustness of helicopter rotor aeroacoustic analysis. A freewake aeroelastic rotor model is employed to predict high-resolution unsteady airloads, including blade-vortex interactions. A rotor aeroacoustics model, fundamentally based on Acoustic Analogy, is utilized to calculate aerodynamic noise in the time-domain. The individual analytical models are incorporated into a stochastic analysis numerical procedure, implemented through non-intrusive Polynomial Chaos expansion. The possible sources of uncertainty in wake tip-vortex core modeling are identified and their impact on noise predictions quantified. When experimental data to adjust the tip-vortex core model are not available the uncertainty in acoustic pressure and ground noise impact at observers dominated by blade-vortex interaction noise can reach up to 25% and 3.50 dB respectively. This work aims to devise generalized uncertainty maps to be used as modeling guidelines for aeroacoustic analysis in the absence of the robust evidence necessary for calibration of semi-empirical vortex core models.Item Open Access Integrated methodology for the prediction of helicopter rotor noise at mission level(Elsevier, 2019-04-03) Vouros, Stavros; Goulos, Ioannis; Pachidis, VassiliosThis paper presents an integrated approach for the aeroacoustic assessment of fourdimensional rotorcraft operations. A comprehensive rotorcraft code is utilized to model aircraft flight dynamics across complete missions. A free-wake aero-elastic rotor model is employed to predict high-resolution unsteady airloads, including blade-vortex interactions, at each mission element. A rotor aeroacoustics code is developed to calculate source noise and far-field ground acoustic impact. Time-domain acoustic formulations are used to evaluate near-field noise generation across designated acoustic spherical surfaces surrounding the helicopter main rotor. A numerical procedure is developed for the derivation of acoustic spheres on-the-fly, coupled with trajectory-adaptive ground observer grids. The individual analytical models are incorporated into a mission analysis numerical procedure. The applicability of the integrated method on “real-world” rotorcraft operations is demonstrated for two generic, four-dimensional missions, without the need of pre-stored noise data. The proposed approach provides insight into helicopter noise prediction at mission level, elaborating on the coupling of aeroelastic rotor response with rotorcraft flight dynamics and aeroacoustics.Item Open Access Multi-disciplinary optimization of variable rotor speed and active blade twist rotorcraft: Trade-off between noise and emissions(Elsevier, 2020-11-17) Polyzos, Nikolaos D.; Vouros, Stavros; Goulos, Ioannis; Pachidis, VassiliosThe concepts of variable rotor speed and active blade twist are emerging technologies for the next generation of civil rotorcraft. Previous research has focused on the optimum implementation of these technologies for improved fuel economy and environmental impact. Within this work, an integrated approach is deployed to quantify the concurrent reductions in rotor noise and NOx emissions. A relaxation-based free-wake inflow model, coupled with unsteady blade aerodynamics modeling, resolves the flow-field around the main rotor. Aero-acoustic predictions are performed through an acoustic-analogy-based formulation. Gaseous emissions are then predicted via stirred-reactor modeling, coupled with zero-dimensional engine performance analysis method. This strategy is incorporated into a multi-disciplinary genetic algorithm optimization process based on surrogate modeling. Optimal schedules of combined variable rotor speed and active blade twist controls are derived for a twin-engine light helicopter in descent. The accrued schedules suggest NOx reductions between 6% and 21%, simultaneously with source-noise reductions of the order of 2–8 dB, relative to the non-morphing rotor case. The developed strategy constitutes an enabling methodology for the holistic and multi-disciplinary assessment of morphing helicopter rotor configurations.Item Open Access Optimal control of a compound rotorcraft for engine performance enhancement(ASME, 2021-01-11) Scullion, Calum; Vouros, Stavros; Goulos, Ioannis; Nalianda, Devaiah; Pachidis, VassiliosDemands for rotorcraft with increased flight speed, improved operational performance and reduced environmental impact have led to a drive in research and development of alternative concepts. Compound rotorcraft overcome the flight speed limitations of conventional helicopters with additional lifting and propulsive components. Further to operational benefits, these augmentations provide additional flight control parameters, resulting in control redundancy. This work aims to investigate the impact of optimal control strategies for a generic coaxial compound rotorcraft, equipped with turboshaft engines, targeting the minimization of mission fuel burn and gaseous emissions. The direct redundant controls considered are: (a) main rotor speed, (b) propeller speed, and (c), fuselage pitch attitude. A simulation tool for coaxial compound rotorcraft analysis has been developed and coupled to a zero-dimensional engine performance model and a stirred-reactor combustor model. Firstly, experimental and flight test data were used to provide extensive validation of the developed models. A parametric analysis was then carried out to gain insight into the effect of the redundant controls. This was followed by the derivation of a generalized set of optimal redundant control allocations using a surrogate-assisted genetic algorithm. Application of the optimal redundant control allocations during realistic operational scenarios has demonstrated reductions in fuel burn and NOX of up to 6.93% and 8.74% respectively. The developed method constitutes a rigorous approach to guide the design of control systems for future advanced rotorcraftItem Open Access Optimal control of a compound rotorcraft for engine performance enhancement(ASME, 2020-11-19) Scullion, Calum; Vouros, Stavros; Goulos, Ioannis; Nalianda, Devaiah; Pachidis, VassiliosDemands for rotorcraft with increased flight speed, improved operational performance and reduced environmental impact have led to a drive in research and development of alternative concepts. Compound rotorcraft overcome the flight speed limitations of conventional helicopters with additional lifting and propulsive components. Further to operational benefits, these augmentations provide additional flight control parameters, resulting in control redundancy. This work aims to investigate the impact of optimal control strategies for a generic coaxial compound rotorcraft, equipped with turboshaft engines, targeting the minimization of mission fuel burn and gaseous emissions. The direct redundant controls considered are: (a) main rotor speed, (b) propeller speed, and (c), fuselage pitch attitude. A simulation tool for coaxial compound rotorcraft analysis has been developed and coupled to a zero-dimensional engine performance model and a stirred-reactor combustor model. Firstly, experimental and flight test data were used to provide extensive validation of the developed models. A parametric analysis was then carried out to gain insight into the effect of the redundant controls. This was followed by the derivation of a generalized set of optimal redundant control allocations using a surrogate-assisted genetic algorithm. Application of the optimal redundant control allocations during realistic operational scenarios has demonstrated reductions in fuel burn and NOX of up to 6.93% and 8.74% respectively. The developed method constitutes a rigorous approach to guide the design of control systems for future advanced rotorcraftItem Open Access Performance and emission assessment of thermo-electric power plant for rotorcraft propulsion(American Society of Mechanical Engineers, 2021-01-11) Roumeliotis, Ioannis; Arena, Francesco; Liu, Yize; Vouros, Stavros; Pachidis, Vassilios; Broca, Olivier; Toure, Djiby; Unlu, DenizThis paper assesses a gas turbine based parallel rotorcraft hybrid electric propulsion system in terms of overall performance and emissions. Three different electric power train technology levels and three different power management strategies are considered for identifying the potential benefits of hybridization in relation to technology advancements and quantifying the effect of PMS. For this analysis, a Passenger Air Transport of a twin-engine medium helicopter is used. The propulsion systems mission simulation and emissions calculation are performed in Simcenter Amesim. The assessment framework integrates a thermal power-plant model, an electric power plant model for the hybrid electric cases, a helicopter simulation model and suitable pollutant emissions calculation correlations. For establishing NOx emission correlations that can be used for turboshaft engine calculations, a systematic evaluation of different correlations available in the literature is performed. The correlations are compared for different operating points against a calibrated stirred reactor model. The suitable correlations are utilized in the framework. The propulsion system is sized according to the technology levels and power management strategy considered, updating the helicopter Take-Off Weight for each case. The results indicate that there is potential for efficiency betterment and CO2 emissions reduction. The benefits strongly depend on the power management strategy and energy and power density of the electric power train. For current technology level and for the cases examined herein no benefits in terms of overall performance and emissions accrue. If future technology level is considered, hybridization may offer benefits in terms of performance to the expense of NOx emissions for the case that the power train is used for boosting and the gas turbine is scaled down. Power splitting may offer block fuel, turbine life and NOx benefits to the expense of overall energy performance.