Browsing by Author "Marco, J."
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Item Open Access Definition and verification of a set of reusable reference architectures for hybrid vehicle development(Cranfield University, 2012) Harrington, Cian; Marco, J.; Vaughan, N. D.Current concerns regarding climate change and energy security have resulted in an increasing demand for low carbon vehicles, including: more efficient internal combustion engine vehicles, alternative fuel vehicles, electric vehicles and hybrid vehicles. Unlike traditional internal combustion engine vehicles and electric vehicles, hybrid vehicles contain a minimum of two energy storage systems. These are required to deliver power through a complex powertrain which must combine these power flows electrically or mechanically (or both), before torque can be delivered to the wheel. Three distinct types of hybrid vehicles exist, series hybrids, parallel hybrids and compound hybrids. Each type of hybrid presents a unique engineering challenge. Also, within each hybrid type there exists a wide range of configurations of components, in size and type. The emergence of this new family of hybrid vehicles has necessitated a new component to vehicle development, the Vehicle Supervisory Controller (VSC). The VSC must determine and deliver driver torque demand, dividing the delivery of that demand from the multiple energy storage systems as a function of efficiencies and capacities. This control component is not commonly a standalone entity in traditional internal combustion vehicles and therefore presents an opportunity to apply a systems engineering approach to hybrid vehicle systems and VSC control system development. A key non-‐functional requirement in systems engineering is reusability. A common method for maximising system reusability is a Reference Architecture (RA). This is an abstraction of the minimum set of shared system features (structure, functions, interactions and behaviour) that can be applied to a number of similar but distinct system deployments. It is argued that the employment of RAs in hybrid vehicle development would reduce VSC development time and cost. This Thesis expands this research to determine if one RA is extendable to all hybrid vehicle types and combines the scientific method with the scenario testing method to verify the reusability of RAs by demonstration. A set of hypotheses are posed: Can one RA represent all hybrid types? If not, can a minimum number of RAs be defined which represents all hybrid types? These hypotheses are tested by a set of scenarios. The RA is used as a template for a vehicle deployment (a scenario), which is then tested numerically, thereby verifying that the RA is valid for this type of vehicle. This Thesis determines that two RAs are required to represent the three hybrid vehicle types. One RA is needed for series hybrids, and the second RA covers parallel and compound hybrids. This is done at a level of abstraction which is high enough to avoid system specific features but low enough to incorporate detailed control functionality. One series hybrid is deployed using the series RA into simulation, hardware and onto a vehicle for testing. This verifies that the series RA is valid for this type of vehicle. The parallel RA is used to develop two sub-‐types of parallel hybrids and one compound hybrid. This research has been conducted with industrial partners who value, and are employing, the findings of this research in their hybrid vehicle development programs.Item Open Access Feasibility of high frequency alternating current power distribution for the automobile auxiliary electrical system(Cranfield University, 2011-04) Antaloae, C. C.; Marco, J.This study investigates the feasibility and potential benefits of high frequency alternating current (HFAC) for vehicle auxiliary electrical systems. A 100Vrms, 50kHz sinusoidal AC bus is compared with 14V DC and 42V DC electrical systems in terms of mass and energy efficiency. The investigation is focused on the four main sub-systems of an on-board electrical network, namely: the power generation, power distribution, power conversion and the electrical loads. In addition, a systemlevel inquiry is conducted for the HFAC bus and a comparable 42V DC system. A combination of computer simulation, analytical analysis and experimental work has highlighted benefits for the HFAC power distribution sub-system and for low-torque motor actuators. Specifically, the HFAC conductor mass is potentially 70% and 30% lighter than comparable 14V DC and 42V DC cables, respectively. Also, the proposed cable is expected to be at least 80% more energy efficient than the current DC conductor technology. In addition, it was found that 400Hz AC machines can successfully replace DC motor actuators with a rated torque of up to 2Nm. The former are up to 100% more efficient and approximately 60% lighter and more compact than the existing DC motors in vehicles. However, it is argued that the HFAC supply is not feasible for high-torque motor actuators. This is because of the high energy losses and increased machine torque ripple associated with the use of HFAC power. The HFAC power conversion sub-system offers benefits in terms of simple power converter structure and efficient HFAC/DC converters. However, a significant limitation is the high power loss within HFAC/AC modules, which can be as high as 900W for a 2.4kW load with continuous operation. Similar restrictions are highlighted for the HFAC power generation sub-system, where up to 400W is lost in a 4kW DC/HFAC power module. The conclusion of the present work is that the HFAC system offers mass and energy efficiency benefits for the conventional vehicle by leveraging the use of compact lowtorque motor actuators and lightweight wiring technology.Item Open Access Journey predictive energy management strategy for a plug-in hybrid electric vehicle(Cranfield University, 2013-05) Dharmaraj Ram Manohar, Ravi Shankar; Marco, J.; Assadian, FrancisThe adoption of Plug-in Hybrid Electric Vehicles (PHEVs) is widely seen as an interim solution for the decarbonisation of the transport sector. Within a PHEV, determining the required energy storage capacity of the battery remains one of the primary concerns for vehicle manufacturers and system integrators. This fact is particularly pertinent since the battery constitutes the largest contributor to vehicle mass. Furthermore, the financial cost associated with the procurement, design and integration of battery systems is often cited as one of the main barriers to vehicle commercialisation. The ability to integrate the optimization of the energy management control system with the sizing of key PHEV powertrain components presents a significant area of research. Further, recent studies suggest the use of \intelligent transport" infrastructure to include a predictive element to the energy management strategy to achieve reductions in emissions. The thesis addresses the problem of determining the links between component-sizing, real-world usage and energy management strategies for a PHEV. The objective is to develop an integrated framework in which the advantages of predictive energy management can be realised by component downsizing for a PHEV. The study is spilt into three sections. The first part presents the framework by which the predictive element can be included into the PHEV's energy management strategy. Second part describes the development of the PHEV component models and the various energy management strategies which control the split in energy used between the engine and the battery. In this section a new control strategy is presented which integrates the predictive element proposed in the first part. Finally, in the third section an optimisation framework is presented by which the size of the components within the PHEV are reduced due to the lower energy demands of the new proposed energy management strategy. The first part of the study presents a framework by which the energy consumption of a vehicle may be predicted over a route. The proposed energy prediction framework employs a neural network and was used o_-line for estimating the real-world energy consumption of the vehicle so that it can be later integrated within the vehicles energy management control system. Experimental results show an accuracy within 20%-30% when comparing predicted and measured energy consumptions for over 800 different real-world EV journeys … [cont.].Item Open Access An Object-Oriented Modelling Method for Evolving the Hybrid Vehicle Design Space in a Systems Engineering Environment(Cranfield University, 2011-01) Poeti, Leonardo; Marco, J.A combination of environmental awareness, consumer demands and pressure from legislators has led automotive manufacturers to seek for more environmentally friendly alternatives while still meeting the quality, performance and price demands of their customers. This has led to many complex powertrain designs being developed in order to produce vehicles with reduced carbon emissions. In particular, within the last decade most of the major automotive manufactures have either developed or announced plans to develop one or more hybrid vehicle models. This means that to be competitive and o er the best HEV solutions to customers, manufacturers have to assess a multitude of complex design choices in the most e cient way possible. Even though the automotive industry is adept at dealing with the many complexities of modern vehicle development; the magnitude of design choices, the cross coupling of multiple domains, the evolving technologies and the relative lack of experience with respect to conventional vehicle development compounds the complexities within the HEV design space. In order to meet the needs of e cient and exible HEV powertrain modelling within this design space, a parallel is drawn with the development of complex software systems. This parallel is both from a programmatic viewpoint where object-oriented techniques can be used for physical model development with new equation oriented modelling environments, and from a systems methodology perspective where the development approach encourages incremental development in order to minimize risk. This Thesis proposes a modelling method that makes use of these new tools to apply OOM principles to the design and development of HEV powertrain models. Furthermore, it is argued that together with an appropriate systems engineering approach within which the model development activities will occur, the proposed method can provide a more exible and manageable manner of exploring the HEV design space.The exibility of the modelling method is shown by means of two separate case studies, where a hierarchical library of extendable and replaceable models is developed in order to model the di erent powertrains. Ultimately the proposed method leads to an intuitive manner of developing a complex system model through abstraction and incremental development of the abstracted subsystems. Having said this, the correct management of such an e ort within the automotive industry is key for ensuring the reusability of models through enforced procedures for structuring, maintaining, controlling, documenting and protecting the model development. Further, in order to integrate the new methodology into the existing systems and practices it is imperative to develop an e cient means of sharing information between all stakeholders involved. In this respect it is proposed that together with an overall systems modelling activity for tracking stakeholder involvement and providing a central point for sharing data, CAE methods can be employed in order to automate the integration of data.Item Open Access A strategic assessment of alternative engineering concepts for a low volume sportscar manufacturer to meet european stage II pedestrian head impact legislative requirements(Cranfield University, 2013-02) Caress, John; Marco, J.The Lotus Elite concept car was revealed at the Paris motor show in September 2010 and is a two- door 2+2 Sports Grand Tourer planned to compete in the High Luxury Sportscar vehicle segment and is part of a revolutionary model strategy based on a new platform to revitalise Lotus Cars into a profitable and sustainable business through increased margins and volumes. Future Lotus vehicles will therefore have to comply with any future legislative requirements. These are primarily focussed on vehicle and occupant safety crash performance and these requirements are an important attribute of the proposed Lotus Elite design and development programme. Road traffic fatalities are a worldwide issue according to a report by the World Health Organisation, an estimated 1.2 million people lost their lives and 50 million non-fatal injuries were due to Road Traffic Accidents. Over the past decade automotive safety initiatives have grown in scope to not only include the vehicle occupants but also to pedestrians. Legislation relating to Pedestrian Protection currently exists in the European Union with further requirements and stricter targets planned for introduction in 2012 and beyond. These new requirements pose a quandary for Lotus due to the fact that aesthetic style is an important attribute of delivering Lotus core brand values and legislation requirements relating to pedestrian protection may drive a need to compromise and potentially degrade the impact of this key attribute. These compromises are driven by the potential physical geometric changes that maybe required to the front end surfaces to meet targets. A review of current literature was extensively performed to benchmarking of competitors, identifies industry trends and market landscape to determine what has been, is, and is going to be possibly done in the future to meet pedestrian protection requirements. A set of requirements and targets were defined to enable a more structured review of what technology automotive vehicle manufacturers and suppliers are offering and whether these technologies or strategies could meet the needs of the Lotus Elite to meet requirements. The current status of the Lotus Elite showcar relating to the achievement of pedestrian protection head impact requirements was derived. Identifying the head impact landscape of the vehicle geometry and highlighted areas of the vehicle that require further analysis and engineering focus to meet pedestrian protection targets. Both legislative and consumer test regime validity to ‘real’ world accident injury data are reviewed and discussed with a view that existing test criteria and methods do not address the primary causes of injury to pedestrians in the windscreen and ‘A’ pillar areas. Conclusions draws on research and CAE testing carried out by the Lotus Cars Engineering team to recommend that Elite must meet pedestrian protection requirements in order to support its growth strategy. The adoption of a passive pedestrian protection design strategy is also proposed by the Elite programme team, potentially allowing a lower technical risk and a faster time to market with reduced cost compared to active systems.