Browsing by Author "Mancusi, Erasmo"

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    Feasibility of CaO/CuO/NiO sorption-enhanced steam methane reforming integrated with solid-oxide fuel cell for near-zero-CO2 emissions cogeneration system
    (Elsevier, 2018-08-28) Diglio, Giuseppe; Bareschino, Piero; Mancusi, Erasmo; Pepe, Francesco; Montagnaro, Fabio; Hanak, Dawid P.; Manovic, Vasilije
    In this article, a process for sorption-enhanced steam methane reforming in an adiabatic fixed-bed reactor coupled with a solid oxide fuel cell (SOFC) is evaluated using a 1D numerical reactor model combined with a simplified fuel cell simulation. A novel material comprising CaO/CuO/Al2O3(NiO) pellets is considered. Three operating stages are considered in the proposed system, namely (i) CaO carbonation/reforming, (ii) Cu and Ni oxidation, and (iii) CaCO3 calcination/CuO and NiO reduction. The operating conditions that enable cyclic operation of these stages and the strategy needed to switch between each stage are evaluated. Under the adopted control strategy, methane conversion was about 95%, whilst H2 yield and purity were around 3.2 molH2 molCH4−1 and 90%, respectively. Moreover, a concentrated CO2 stream ready for storage was obtained. By using a portion of the produced H2 to make the process self-sufficient from an energy standpoint, an equivalent H2 yield and a reforming efficiency of about 2.8 molH2 molCH4−1 and 84% were achieved, respectively. With respect to SOFC integration, net power and thermal energy generation of around 11 kW and 6 kW, respectively, can be achieved. With respect to the chemical energy of the inlet methane, the net electrical and thermal efficiencies of the considered process are 56% and 30%, respectively, i.e., the overall efficiency of the entire system is 86%. The proposed cogeneration system showed better thermodynamic, environmental and economic performances than those of conventional systems, with an investment pay-back period of 2.2 years in the worst-case scenario. The levelised cost of electricity, of heat and total power were about 0.096 € kW h−1, 0.19 € kW h−1, and 0.065 € kW h−1, respectively, while the CO2 emissions were avoided at no cost.
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    Modelling of an integrated process for atmospheric carbon dioxide capture and methanation
    (Elsevier, 2022-04-29) Tregambi, Claudio; Bareschino, Piero; Hanak, Dawid P.; Montagnaro, Fabio; Pepe, Francesco; Mancusi, Erasmo
    Negative-emission technologies are largely investigated to better control atmospheric carbon dioxide concentration driving global warming. Calcium looping has been proposed in literature for direct air capture, but a comprehensive system analysis is still missing. Methanation of carbon dioxide can represent an alternative to geological storage, widely investigated within the power-to-gas framework. In this study, an integrated process considering the catalytic methanation of the concentrated carbon dioxide stream after capture from ambient air by a pure hydrogen stream from water electrolysis was proposed and numerically investigated. The system relies on packed bed reactors and uses calcium oxide as sorbent, and a nickel-based catalyst for methanation. A comprehensive study on the overall system performance was carried out, assuming a carbon dioxide capture target of 100 t y−1. Model computations suggest that roughly 50-in-parallel reactors, 0.5 m diameter each, are required for a continuous operation. The overall energy demand of the integrated process ranges within 344–370 GJ tCH4−1, or 215–293 GJ tCH4−1 if neglecting the humidifier. The methanation process requires 3-in-series reactors and can yield a continuous gas stream with a flow rate of 5 kg h−1 and a methane molar fraction of nearly 91%. If this stream is exploited for heat generation, a return of energy index of 16%, or 23% if neglecting the humidifier, is foreseen. The proposed process stems as viable solution towards a circular carbon economy.
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    Techno-economic analysis of sorption-enhanced steam methane reforming in a fixed bed reactor network integrated with fuel cell
    (Elsevier, 2017-08-09) Diglio, Giuseppe; Hanak, Dawid P.; Bareschino, Piero; Mancusi, Erasmo; Pepe, Francesco; Montagnaro, Fabio; Manovic, Vasilije
    Sorption-enhanced steam methane reforming (SE-SMR) is a promising alternative for H2 production with inherent CO2 capture. This study evaluates the techno-economic performance of SE-SMR in a network of fixed beds and its integration with a solid oxide fuel cell (SE-SMR-SOFC) for power generation. The analysis revealed that both proposed systems are characterised by better economic performance than the reference systems. In particular, for SE-SMR the levelised cost of hydrogen is 1.6 €⋅kg−1 and the cost of CO2 avoided is 29.9 €⋅tCO2−1 (2.4 €⋅kg−1 and 50 €⋅tCO2−1, respectively, for SMR with CO2 capture) while for SE-SMR-SOFC the levelised cost of electricity is 0.078 €⋅kWh−1 and the cost of CO2 avoided is 36.9 €⋅tCO2−1 (0.080 €⋅kWh−1 and 80 €⋅tCO2−1, respectively, for natural gas-fired power plant with carbon capture). The sensitivity analysis showed that the specific cost of fuel and the capital cost of fuel cell mainly affect the economic performance of SE-SMR and SE-SMR-SOFC, respectively. The daily revenue of the SE-SMR-SOFC system is higher than that of the natural gas-fired power plant if the difference between the carbon tax and the CO2 transport and storage cost is > 6 €⋅tCO2−1.
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    Technoeconomic analysis of a fixed bed system for single/two–stage chemical looping combustion
    (Wiley, 2021-07-31) Tregambi, Claudio; Bareschino, Piero; Hanak, Dawid P.; Mancusi, Erasmo; Pepe, Francesco
    Chemical looping combustion (CLC) is a promising carbon capture technology allowing integration with high-efficiency Brayton cycles for energy production and yielding a concentrated CO2 stream without requiring air separation units. Recently, dynamically operated fixed bed reactors have been proposed and investigated for CLC. This study deals with the technoeconomic assessment of a CLC process performed in packed beds. Following a previously published work on the topic, two different configurations are considered: one relying on a single oxygen carrier (Cu/CuO based) and the other on two in–series oxygen carriers (Cu/CuO based first, Ni/NiO based later). For both configurations, relevant process schemes are devised to obtain continuous power generation. Despite slightly larger capital costs, two-stage CLC performs better in terms of efficiency, levelized cost of electricity, and avoided CO2 costs. Fuel price and high–temperature valves costs are identified as the main variables influencing the economic performance. The use of two in–parallel packed bed reactors (2.0 m length, 0.7 m internal diameter) enables a power output of 386 kWe, a net electric efficiency of 37.2%, a levelized cost of electricity of 91 € MWhe −1, and avoided CO2 costs of 55 € tonCO2 −1 with respect to a reference pulverized coal power plant.