Browsing by Author "Maginness, Malachy"
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Item Open Access Integrated New Product Introduction Challenges in Aerospace Manufacturing(2011-05-10T00:00:00Z) Maginness, Malachy; Shehab, Essam; Beadle, Chris; Alain, BernardThe key dynamic in supporting an efficient and effective new product introduction is the nature of the exchange of information between the functions of manufacturing engineering and design engineering. This paper describes a study of this dynamic with particular regard to the role of manufacturing engineering in developing robust production process for the design intent. This study reports related work in this area and establishes the views of participants concerning product introduction process at a major aerospace manufacturer. It is found that integration between the manufacturing and design function driven by communication of qualitative data has brought benefit to the process in terms of quality cost and time. However, a stronger definition regarding the quality and usability of manufacturing process knowledge communicated to the design function is required for more effective and efficient new product introduction in the shortening timescales of the changing industrial environment.Item Open Access Planning Manufacturing in a Concurrent Engineering Environment: A Case Study(2011-07-09T00:00:00Z) Maginness, Malachy; Shehab, Essam; Beadle, Chris; Frey, Daniel D.; Fukuda, Shuichi; Rock, Georg (Eds.)This paper presents an investigation of current state practice of the Manufacturing Engineering discipline for concurrent manufacturing planning. The research adopted a case study approach and has been conducted at a globally operating manufacturer of aerospace products. The investigation establishes how information systems and the cross-functional teaming enable integrated processes for planning the manufacturing method to progress simultaneously with design in a lean and efficient manner. It applies value stream analysis to understand where value and non-value is added in these transactional processes.Item Open Access Principles for aerospace manufacturing engineering in integrated new product introduction(Sage, 2013-12-13) Maginness, Malachy; Shehab, Essam; Beadle, Chris; Carswell, MattThis article investigates the value-adding practices of Manufacturing Engineering for integrated New Product Introduction. A model representing how current practices align to support lean integration in Manufacturing Engineering has been defined. The results are used to identify a novel set of guiding principles for integrated Manufacturing Engineering. These are as follows: (1) use a data-driven process, (2) build from core capabilities, (3) develop the standard, (4) deliver through responsive processes and (5) align cross-functional and customer requirements. The investigation used a mixed-method approach. This comprises case studies to identify current practice and a survey to understand implementation in a sample of component development projects within a major aerospace manufacturer. The research contribution is an illustration of aerospace Manufacturing Engineering practices for New Product Introduction. The conclusions will be used to indicate new priorities for New Product Introduction and the cross-functional interactions to support flawless and innovative New Product Introduction. The final principles have been validated through a series of consultations with experts in the sponsoring company to ensure that correct and relevant content has been defined.Item Open Access Value stream analysis of manufacturing engineering new product introduction processes(2011-07-09T00:00:00Z) Maginness, Malachy; Shehab, Essam; Beadle, Chris; Frey, Daniel D.; Fukuda, Shuichi; Rock, Georg (Eds.)This paper describes the use of a methodology for value stream mapping and analysis of Manufacturing Engineering New Product Introduction processes. The applicability and usefulness of the technique to process improvement in this domain is explored in a case study where the production system for a new component part is planned and proven. This analysis enables an improvement strategy for the Manufacturing Engineering process to be successfully outlined.