CERES :: Browsing by Author "Goulos, Ioannis"

Browsing by Author "Goulos, Ioannis"

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Open Access
Aerodynamic analysis of civil aeroengine exhaust systems using computational fluid dynamics
(AIAA, 2018-06-25) Otter, John J.; Goulos, Ioannis; MacManus, David G.; Slaby, Michal
As the specific thrust of civil aeroengines reduces, the aerodynamic performance of the exhaust system will become of paramount importance in the drive to reduce engine fuel burn. This paper presents an aerodynamic analysis of civil aeroengine exhaust systems through the use of Reynolds-averaged Navier–Stokes computational fluid dynamics. Two different numerical approaches are implemented, and the numerical predictions are compared to measured data from an experimental high-bypass-ratio separate-jet exhaust system. Over a fan nozzle pressure ratio range from 1.4 to 2.8, a comparison is drawn between values of the thrust coefficient calculated numerically and those obtained from experimental measurements. In addition, the effects of the freestream Mach number and extraction ratio on the aerodynamic behavior of the exhaust system are quantified and correlated to fundamental aerodynamic parameters.
Open Access
Aerodynamic design of separate-jet exhausts for future civil aero engines, Part I: parametric geometry definition and CFD approach
(ASME, 2016-03-15) Goulos, Ioannis; Stankowski, Tomasz; Otter, John; MacManus, David G.; Grech, Nicholas; Sheaf, Christopher
This paper presents the development of an integrated approach which targets the aerodynamic design of separate-jet exhaust systems for future gas-turbine aero-engines. The proposed framework comprises a series of fundamental modeling theories which are applicable to engine performance simulation, parametric geometry definition, viscous/compressible flow solution, and Design Space Exploration (DSE). A mathematical method has been developed based on Class-Shape Transformation (CST) functions for the geometric design of axi-symmetric engines with separate-jet exhausts. Design is carried out based on a set of standard nozzle design parameters along with the flow capacities established from zero-dimensional (0D) cycle analysis. The developed approach has been coupled with an automatic mesh generation and a Reynolds Averaged Navier-Stokes (RANS) flow-field solution method, thus forming a complete aerodynamic design tool for separate-jet exhaust systems. The employed aerodynamic method has initially been validated against experimental measurements conducted on a small-scale Turbine Powered Simulator (TPS) nacelle. The developed tool has been subsequently coupled with a comprehensive DSE method based on Latin- Hypercube Sampling (LHS). The overall framework has been deployed to investigate the design space of two civil aero-engines with separate jet exhausts, representative of current and future architectures, respectively. The inter-relationship between the exhaust systems' thrust and discharge coefficients has been thoroughly quantified. The dominant design variables that affect the aerodynamic performance of both investigated exhaust systems have been determined. A comparative evaluation has been carried out between the optimum exhaust design sub-domains established for each engine. The proposed method enables the aerodynamic design of separate-jet exhaust systems for a designated engine cycle, using only a limited set of intuitive design variables. Furthermore, it enables the quantification and correlation of the aerodynamic behavior of separate-jet exhaust systems for designated civil aero-engine architectures. Therefore, it constitutes an enabling technology towards the identification of the fundamental aerodynamic mechanisms that govern the exhaust system performance for a user-specified engine cycle
Open Access
Aerodynamic design of separate-jet exhausts for future civil aero-engines, Part II: design space exploration, surrogate modeling, and optimization
(American Society of Mechanical Engineers, 2016-03-15) Goulos, Ioannis; Otter, John; Stankowski, Tomaz; MacManus, David; Grech, Nicholas; Sheaf, Christopher
The aerodynamic performance of the bypass exhaust system is key to the success of future civil turbofan engines. This is due to current design trends in civil aviation dictating continuous improvement in propulsive efficiency by reducing specific thrust and increasing bypass ratio (BPR). This paper aims to develop an integrated framework targeting the automatic design optimization of separate-jet exhaust systems for future aero-engine architectures. The core method of the proposed approach is based on a standalone exhaust design tool comprising modules for cycle analysis, geometry parameterization, mesh generation, and Reynolds-averaged Navier–Stokes (RANS) flow solution. A comprehensive optimization strategy has been structured comprising design space exploration (DSE), response surface modeling (RSM) algorithms, as well as state-of-the-art global/genetic optimization methods. The overall framework has been deployed to optimize the aerodynamic design of two civil aero-engines with separate-jet exhausts, representative of current and future engine architectures, respectively. A set of optimum exhaust designs have been obtained for each investigated engine and subsequently compared against their reciprocal baselines established using the current industry practice in terms of exhaust design. The obtained results indicate that the optimization could lead to designs with significant increase in net propulsive force, compared to their respective notional baselines. It is shown that the developed approach is implicitly able to identify and mitigate undesirable flow-features that may compromise the aerodynamic performance of the exhaust system. The proposed method enables the aerodynamic design of optimum separate-jet exhaust systems for a user-specified engine cycle, using only a limited set of standard nozzle design variables. Furthermore, it enables to quantify, correlate, and understand the aerodynamic behavior of any separate-jet exhaust system for any specified engine architecture. Hence, the overall framework constitutes an enabling technology toward the design of optimally configured exhaust systems, consequently leading to increased overall engine thrust and reduced specific fuel consumption (SFC).
Open Access
Aerodynamic optimisation of civil aero-engine nacelles by dimensionality reduction and multi-fidelity techniques
(Emerald, 2022-09-30) Tejero, Fernando; MacManus, David G.; Hueso Rebassa, Josep; Sanchez Moreno, Francisco; Goulos, Ioannis; Sheaf, Christopher
Purpose - Aerodynamic shape optimisation is complex due to the high dimensionality of the problem, the associated non-linearity and its large computational cost. These three aspects have an impact on the overall time of the design process. To overcome these challenges, this paper develops a method for transonic aerodynamic design with dimensionality reduction and multi-fidelity techniques. Design/methodology/approach - The developed methodology is used for the optimisation of an installed civil ultra-high bypass ratio aero-engine nacelle. As such, the effects of airframe-engine integration are considered during the optimisation routine. The active subspace method is applied to reduce the dimensionality of the problem from 32 to 2 design variables with a database compiled with Euler CFD calculations. In the reduced dimensional space, a co-Kriging model is built to combine Euler lower-fidelity and RANS higher-fidelity CFD evaluations. Findings - Relative to a baseline aero-engine nacelle derived from an isolated optimisation process, the proposed method yielded a non-axisymmetric nacelle configuration with an increment in net vehicle force of 0.65% of the nominal standard net thrust. Originality - This work investigates the viability of CFD optimisation through a combination of dimensionality reduction and multi-fidelity method, and demonstrates that the developed methodology enables the optimisation of complex aerodynamic problems.
Open Access
Aerodynamic optimisation of civil aero-engine nacelles by dimensionality reduction and multi-fidelity techniques
(Unknown, 2022-03-30) Tejero, Fernando; MacManus, David G.; Hueso Rebassa, Josep; Sanchez Moreno, Francisco; Goulos, Ioannis; Sheaf, Christopher
Aerodynamic shape optimisation is complex due to the high dimensionality of the problem, the associated nonlinearity and its large computational cost. These three aspects have an impact on the overall time of the design process. To overcome these challenges, this paper develops a method for transonic aerodynamic design with dimensionality reduction and multi-fidelity techniques. It is used for the optimisation of an installed civil ultra-high bypass ratio aero-engine nacelle. As such, the effects of airframe-engine integration are considered during the optimisation routine. The active subspace method is applied to reduce the dimensionality of the problem from 32 to 2 design variables with a database compiled with Euler CFD calculations. In the reduced dimensional space, a co-Kriging model is built to combine Euler lower-fidelity and RANS higher-fidelity CFD evaluations. Relative to a baseline aero-engine nacelle derived from an isolated optimisation process, the proposed method yielded a non-axisymmetric nacelle configuration with an increment in net vehicle force of 0.65% of the nominal standard net thrust. This work demonstrates that the developed methodology enables the optimisation of complex aerodynamic problems.
Open Access
Aerodynamics of a compact nacelle at take-off conditions
(IEEE, 2023-06-08) Swarthout, Avery E.; MacManus, David G.; Tejero, Fernando; Matesanz García, Jesús; Goulos, Ioannis; Boscagli, Luca; Sheaf, Christopher
Next generation ultra-high bypass ratio turbofans may have larger fan diameters than the previous generation of aircraft engines. This will potentially increase the nacelle diameter and may incur penalties to the weight and drag of the powerplant. To offset these penalties, a more compact nacelle may be used. Compact nacelles may be more sensitive to boundary layer separation at the end-of-runway conditions, particularly at an off-design windmilling operating point. Additionally, the flow separation on the external cowl surface is likely to be influenced by the integration between the powerplant, pylon and airframe. The publicly available NASA high lift common research model (HL-CRM) with take-off flap and slat settings was modified to accommodate an ultra-high bypass ratio powerplant. The powerplant has an intake, separate jet exhaust, external cowl and pylon. Boundary layer separation on the external cowl of the compact powerplant is assessed at end-of-runway rated take-off and take-off windmilling scenarios. Additionally, the lift curve and Cp distributions of the high lift common research model (HL-CRM) are compared for rated take-off and take-off windmilling engine mass flows. Overall, the nacelle boundary layer separates from the nacelle highlight at windmilling conditions when the engine mass flow is relatively low. The mechanism of separation at windmilling conditions is diffusion driven and is initiated on the nacelle aft-body. The pylon has a small impact on the overall mechanism of separation. However, the wing and high-lift devices of the HL-CRM introduce local separation on the external cowl. The HL-CRM wing with the installed powerplant stalls at a similar angle (αa/c = 16°) to the HL-CRM with the through flow nacelle available in the open literature. Compared with the nominal take-off condition, the maximum lift coefficient of the HL-CRM airframe was reduced by about 2% under windmilling engine mass flows.
Open Access
Assessment of hydrogen fuel for rotorcraft applications
(Elsevier, 2022-09-19) Saias, Chana Anna; Roumeliotis, Ioannis; Goulos, Ioannis; Pachidis, Vassilios; Bacic, Marko
This paper presents the application of a multidisciplinary approach for the preliminary design and evaluation of the potential improvements in performance and environmental impact through the utilization of compressed (CGH2) and liquefied (LH2) hydrogen fuel for a civil tilt-rotor modelled after the NASA XV-15. The methodology deployed comprises models for rotorcraft flight dynamics, engine performance, flight path analysis, hydrogen tank and thermal management system sizing. Trade-offs between gravimetric efficiency, energy consumption, fuel burn, CO2 emissions, and cost are quantified and compared to the kerosene-fuelled rotorcraft. The analysis carried out suggests that for these vehicle scales, gravimetric efficiencies of the order of 13% and 30% can be attained for compressed and liquid hydrogen storage, respectively leading to reduced range capability relative to the baseline tilt-rotor by at least 40%. At mission level, it is shown that the hydrogen-fuelled configurations result in increased energy consumption by at least 12% (LH2) and 5% (CGH2) but at the same time, significantly reduced life-cycle carbon emissions compared to the kerosene counterpart. Although LH2 storage at cryogenic conditions has a higher gravimetric efficiency than CGH2 (at 700 bar), it is shown that for this class of rotorcraft, the latter is more energy efficient when the thermal management system for fuel pressurization and heating prior to combustion is accounted for.
Open Access
Assessment of the effect of environmental conditions on rotorcraft pollutant emissions at mission level
(American Society of Mechanical Engineers, 2017-08-17) Ortiz-Carretero, Jesús; Castillo Pardo, Alejandro; Pachidis, Vassilios; Goulos, Ioannis
It is anticipated that the contribution of rotorcraft activities to the environmental impact of civil aviation will increase in the forthcoming future. Due to their versatility and robustness, helicopters are often operated in harsh environments with extreme ambient conditions and dusty air. These severe conditions affect not only the engine operation but also the performance of helicopter rotors. This impact is reflected in the fuel burn and pollutants emitted by the helicopter during a mission. The aim of this paper is to introduce an exhaustive methodology to quantify the influence of the environment in the mission fuel consumption and the associated emissions of nitrogen oxides (NOx). An Emergency Medical Service (EMS) and a Search and Rescue (SAR) mission were used as a case study to simulate the effects of extreme temperatures, high altitude and compressor degradation on a representative Twin-Engine Medium (TEM) weight helicopter, the Sikorsky UH-60A Black Hawk. A simulation tool for helicopter mission performance analysis developed and validated at Cranfield University was employed. This software comprises different modules that enable the analysis of helicopter flight dynamics, powerplant performance and exhaust emissions over a user defined flight path profile. The results obtained show that the environmental effects on mission fuel and emissions are mainly driven by the modification of the engine performance for the particular missions simulated. Fluctuations as high as 12% and 40% in mission fuel and NOx emissions, respectively, were observed under the environmental conditions simulated in the present study.
Open Access
Civil turbofan engine exhaust aerodynamics: impact of bypass nozzle after-body design
(Elsevier, 2017-09-11) Goulos, Ioannis; Stankowski, Tomasz; MacManus, David G.; Woodrow, Philip; Sheaf, Christopher
It is envisaged that the next generation of civil large turbofan engines will be designed for greater bypass ratios when compared to contemporary architectures. The underlying motivation is to reduce specific thrust and improve propulsive efficiency. Concurrently, the aerodynamic performance of the exhaust system is anticipated to play a key role in the success of future engine architectures. The transonic flow topology downstream of the bypass nozzle can be significantly influenced by the after-body geometry. This behavior is further complicated by the existence of the air-flow vent on the nozzle after-body which can have an impact on the performance of the exhaust system. This paper aims to investigate the aerodynamics associated with the geometry of the bypass nozzle after-body and to establish guidelines for the design of separate-jet exhausts with respect to future large turbofan engines. A parametric geometry definition has been derived based on Class-Shape Transformation (CST) functions for the representation of post-nozzle-exit components such as after-bodies, plugs, and air-flow vents. The developed method has been coupled with an automatic mesh generation and a Reynolds Averaged Navier–Stokes (RANS) flow solution method, thus devising an integrated aerodynamic design tool. A cost-effective optimization strategy has been implemented consisting of methods for Design Space Exploration (DSE), Response Surface Modeling (RSM), and Genetic Algorithms (GAs). The combined approach has been deployed to explore the aerodynamic design space associated with the bypass nozzle after-body geometry for a Very High Bypass Ratio (VHBR) turbofan engine with separate-jet exhausts. A detailed investigation has been carried out to expose the transonic flow mechanisms associated with the effect of after-body curvature combined with the impact of the air-flow vent. A set of optimum curved after-body geometries has been obtained, with each subsequently compared against their respective conical representation. The obtained results suggest that no significant performance improvements can be obtained through curving the nozzle after-body relative to the case of a conical design. However, it is shown that the application of surface curvature has the potential to unlock new parts in the design space that allow analysts to reduce the required after-body length without any loss in aerodynamic performance. The developed approach complements the existing tool-set of enabling technologies for the design and optimization of future large aero-engines, consequently leading to increased thrust and reduced Specific Fuel Consumption (SFC).
Open Access
Civil turbofan engine exhaust aerodynamics: impact of fan exit flow characteristics
(Elsevier, 2019-05-17) Goulos, Ioannis; MacManus, David G.
It is envisaged that future civil aero-engines will operate with greater bypass ratios compared to contemporary configurations to lower specific thrust and improve propulsive efficiency. This trend is likely to be accompanied with the implementation of a shorter nacelle and bypass duct for larger engines. However, a short bypass duct may result in an aerodynamic coupling between the exit flow conditions of the fan Outlet Guide Vanes (OGVs) and the exhaust system. Thus, it is imperative that the design of the exhaust is carried out in combination with the fan exit profile. A parabolic definition is used to parameterise and control the circumferentially-averaged radial profiles of stagnation pressure and temperature at the fan OGV exit. The developed formulation is coupled with a parametric exhaust design approach, an automatic computational mesh generator, and a compressible ow solution method. A global optimisation strategy is devised comprising methods for Design of Experiment (DOE), Response Surface Modelling (RSM), and genetic optimisation. A combined Design Space Exploration (DSE) comprising both geometric, as well as fan exit profile variables, is performed to optimise the exhaust geometry in conjunction with the fan exit profile. The developed approach is used to derive optimum exhaust geometries for a tip, mid, and hub-biased fan blade loading distribution. It is shown that the proposed formulation can ameliorate adverse transonic flow characteristics on the core after-body due to a non-uniform bypass inflow. The hub-loaded profile was found to be most penalising in terms of exhaust performance compared to the mid and tip-loaded variants. It is demonstrated that the combined fan exit profile and exhaust geometry optimisation offers significant performance improvement compared to the fixed inflow cases. The predicted performance benefits can reach up to 0.19% in terms of exhaust velocity coefficient, depending on fan loading characteristics. A notable improvement is also noted in terms of bypass nozzle discharge coefficient. This suggests that the combined optimisation can lead to an exhaust design that can satisfy the engine mass-flow rate demand with a reduced geometric throat area, thus potentially offering further exhaust size and weight benefits.
Open Access
Civil turbofan propulsion aerodynamics: thrust-Drag accounting and impact of engine installation position
(Elsevier, 2021-01-28) Goulos, Ioannis; John Otter, John J.; Tejero, Fernando; Hueso Rebassa, Josep; MacManus, David G.
It is envisaged that the next generation of civil aero-engines will employ high bypass ratios to lower specific thrust and improve propulsive efficiency. This trend is likely to be accompanied with the integration of compact nacelle and exhausts in podded under-wing installation positions that are close coupled to the airframe. This leads to the requirement for a comprehensive methodology able to predict aerodynamic performance for combined airframe-engine architectures. This paper presents a novel thrust and drag accounting approach for the aerodynamic analysis of integrated airframe-engine systems. An integral metric is synthesised based on the concept of net vehicle force. This is accomplished through the consolidation of aerodynamic coefficients, combined with the engine cycle characteristics obtained from a thermodynamic matching model. The developed approach is coupled with an in-house tool for the aerodynamic design and analysis of installed aero-engines. This framework is deployed to quantify the impact of engine installation position on the aerodynamic performance of a future large turbofan installed on a commercial wide-body airframe. The governing flow mechanisms are identified and their influence is decomposed in terms of the impact on airframe, nacelle, and exhaust performance. It is shown that it is essential to include the impact of installation on the exhaust for the correct determination of overall airframe-engine performance. The difference in net vehicle force for a close coupled position can reach up to -0.70% of nominal standard net thrust relative to a representative baseline engine location.
Open Access
Computational assessment of non-axisymmetric separate-jet exhausts on test rig configurations
(AIAA, 2023-06-08) Hueso Rebassa, Josep; MacManus, David G.; Goulos, Ioannis
The next generation of civil turbofan engines are likely to have increased bypass ratios and lower fan pressure ratios to improve propulsive efficiency and to reduce specific fuel consumption. However, the larger size of these engines may result in increased overall aircraft drag partially that could offset the fuel consumption benefits. Non-axisymmetric exhaust configurations can contribute to the mitigation of these effects through an improved alignment of the thrust vector relative to the drag axis. However, there is a lack of knowledge on how to experimentally test non-axisymmetric exhaust designs. To address this, the study develops a non-axisymmetric configuration of the Dual Stream-Flow Reference Nozzle (DSFRN) and assesses it with computational fluid dynamics in various configurations and conditions. The objective is to establish a baseline approach for testing non-axisymmetric exhausts. Overall, it is recommended to test non-axisymmetric exhausts with the ambient wind-on effects included and to evaluate the three-dimensional exhaust characteristics using thrust vector angles, in addition to overall velocity and discharge coefficients. Moreover, the interaction between a swept wing and the non-axisymmetric exhaust was found not to have a notable impact on the exhaust characteristics.
Open Access
Coupled propulsive and aerodynamic analysis of an installed ultra-high bypass ratio powerplant at high-speed and high-lift conditions
(AIAA, 2023-06-08) Matesanz García, Jesús Matesanz; MacManus, David G.; Tejero, Fernando; Goulos, Ioannis; Hueso Rebassa, Josep; Swarthout, Avery E.; Christie, Robert
To achieve the targets proposed in the Flightpath 2050 for the aviation industry, more efficient propulsive systems are required. One possible solution is to increase the bypass ratio of the engines to increase the propulsive efficiency and reduce the specific fuel consumption. However, larger fan diameters are expected for these configurations, which results in an increase in the aerodynamic coupling between the powerplant and the airframe. The aim of this work is to develop and demonstrate a thrust and lift matching methodology for installed powerplants using a coupled aero-propulsive model. As a proof of concept, the aerodynamic performance of an ultra-high bypass ratio powerplant integrated with the airframe was evaluated across different flight conditions. This includes high-lift operating conditions such as end of runway; and high-speed conditions such as mid cruise. To evaluate the aerodynamic performance of the propulsion integration a combined assessment of the airframe and powerplant aerodynamics is required using computational fluid dynamics (CFD). The integration of the powerplant with the airframe has the potential to change the engine requirements across the aircraft operational envelope. To account for this the aerodynamic analysis is coupled with a turbomachinery model to adjust the engine thermodynamic conditions at a given operating point.
Open Access
Design and analysis of non-axisymmetric installed aero-engine exhaust systems
(Elsevier, 2020-09-17) Otter, John J.; Goulos, Ioannis; Christie, Robert; MacManus, David G.
In order to increase propulsive efficiency, and hence reduce fuel consumption, future aero-engines are expected to operate with higher bypass ratios and larger fan diameters relative to current in-service engines. As such, propulsion systems are likely to be more closely-coupled with the airframe which is expected to accentuate detrimental aerodynamic interference effects between the engine and airframe. It is therefore crucial that the design of future aero-engine exhaust systems is considered as part of an engine-airframe configuration in order to ensure that the expected benefits of high BPR engines are realised. This work presents the aerodynamic performance and evaluation of a set of novel exhaust systems within complete engine-airframe configurations. The introduction of non-axisymmetric exhaust systems was shown to mitigate the aerodynamic penalties associated with closely-coupled propulsion systems at cruise conditions. Relative to an axisymmetric baseline configuration, the introduction of non-axisymmetric bypass and core nozzles were found to increase the net vehicle force of the engine-airframe configuration by 0.8% and 0.6% respectively. As a result of this work, it can be concluded that non-axisymmetric exhaust systems represent a viable method for reducing aircraft cruise fuel burn.
Open Access
Design considerations of non-axisymmetric exhausts for large civil aero-engines
(AIAA, 2023-06-08) Hueso Rebassa, Josep; MacManus, David G.; Goulos, Ioannis; Tejero, Fernando
In order to reduce fuel consumption, the next generation of aero-engines are expected to operate with higher bypass ratios and lower fan pressure ratios. This will improve the propulsive efficiency of the power plant and reduce specific fuel consumption. Higher bypass ratios will be mostly accommodated with larger fan diameters. However, this will increase the size and mass of the powerplant, which could penalise the overall aircraft drag and erode some of the aero-engine cycle benefits. In addition, future configurations may require more close-coupled installations with the airframe due to structural and ground clearance requirements. This tendency may further exacerbate the adverse aerodynamic installation effects. A better integration of UHBR aero-engines with the airframe could be achieved with non-axisymmetric separate-jet exhausts. Non-axisymmetric configurations of the bypass nozzle can improve the performance of the aircraft by mitigating some of the penalising aerodynamic effects induced by the installation of the power plant. In this context, three-dimensional configurations of exhaust systems are parametrised and integrated with the propulsion system through a refined control of the geometry. The power plant is installed on the NASA Common Research Model and assessed with CFD. The design of non-axisymmetric exhausts is embedded in a relatively low-cost optimisation process. The method is based on response surface models and targets the optimisation of the aircraft net vehicle force for different design concepts of non-axisymmetric exhaust systems and several installation configuration. It is concluded that the optimisation of installed non-axisymmetric exhausts can benefit the overall aircraft net vehicle force between 0.5-0.9% of the engine nominal thrust, depending on the installation position.
Open Access
Design exploration and performance assessment of advanced recuperated hybrid-electric UAM rotorcraft
(American Society of Mechanical Engineers, 2021-11-09) Saias, Chana Anna; Roumeliotis, Ioannis; Goulos, Ioannis; Pachidis, Vassilios; Bacic, Marko
The design of efficient, environmentally friendly and quiet powerplant for rotorcraft architectures constitutes a key enabler for Urban Air Mobility application. This work focuses on the development and application of a generic methodology for the design, performance and environmental impact assessment of a parallel hybrid-electric propulsion system, utilizing simple and advanced recuperated engine cycles. A simulation framework for rotorcraft analysis comprising models for rotor aerodynamics, flight dynamics and hybrid-electric powerplant performance is deployed for the design exploration and optimization of a hybrid-electric rotorcraft, modelled after the NASA XV-15, adapted for civil applications. Optimally designed powerplants for payload-range capacity, energy efficiency and environmental impact have been obtained. A comparative evaluation has been performed for the optimum designs. The respective trade-offs between engine, heat exchanger weight, thermal efficiency, as well as mission fuel burn and environmental impact have been quantified. It has been demonstrated that a recuperated gas turbine based hybrid-electric architecture may provide improvements of up to 6% in mission range capability without sacrificing useful load. At the same time, analyses performed for a representative 100 km mission suggest reductions in fuel burn and NOX emissions of up to 12.9% and 5.2% respectively. Analyses are carried at aircraft and mission level using realistic UAM mission scenarios.
Open Access
Design optimisation of non-axisymmetric exhausts for installed civil aero-engines
(Elsevier, 2023-10-31) Hueso Rebassa, Josep; MacManus, David; Tejero, Fernando; Goulos, Ioannis; Sánchez-Moreno, F.; Sheaf, Christopher
Future civil aero-engines are likely to operate with higher bypass-ratios (BPR) than current power-plants to improve propulsive efficiency and reduce specific thrust. This will probably be accompanied by an increase of fan diameter and size of the power plant. Consequently, future configurations are likely to require more close-coupled installations with the airframe due to structural and ground clearance requirements. This tendency may lead to an increase in the adverse installation effects which could be mitigated with non-axisymmetric exhausts. However, due to the prohibitive computational cost, limited regions of the design space have been studied. For this reason, a relatively low-cost design approach for the integrated system is required. The aim of this work is to establish a method to map the non-axisymmetric exhaust design space where the effects of the propulsion system installation are taken into account. The methodology relies on the generation of a design database using inviscid computational fluid dynamics (CFD) methods. This is used to characterise the design space, identify the dominant design parameters and build response surface models for optimisation. The candidate designs that arise from the optimisation are assessed with viscous CFD simulations to assess the aerodynamic mechanisms and performance characteristics. The result is a set of design recommendations for installed configurations with non-axisymmetric exhausts. The method is an enabler for the optimisation of installed propulsion systems and has provided an exhaust design with a 0.7% improvement on net vehicle force relative to an axisymmetric exhaust, for a close coupled configuration where the fan cowl is overlapped with the wing. A reduction in net vehicle force is expected to lead to a similar reduction in cruise fuel burn.
Open Access
Design optimisation of separate-jet exhausts for the next generation of civil aero-engines
(ISABE, 2017-09-08) Goulos, Ioannis; Otter, John J.; Stankowski, Tomasz; MacManus, David G.; Grech, Nicholas; Sheaf, Christopher
This paper presents the development and application of a computational framework for the aerodynamic design of separate-jet exhaust systems for Very-High-Bypass-Ratio (VHBR) gas-turbine aero-engines. An analytical approach is synthesised comprising a series of fundamental modelling methods. These address the aspects of engine performance simulation, parametric geometry definition, viscous/compressible flow solution, design space exploration, and genetic optimisation. Parametric design is carried out based on minimal user-input combined with the cycle data established using a zero-dimensional (0D) engine analysis method. A mathematical approach is developed based on Class-Shape Transformation (CST) functions for the parametric geometry definition of gas-turbine exhaust components such as annular ducts, nozzles, after-bodies, and plugs. This proposed geometry formulation is coupled with an automated mesh generation approach and a Reynolds Averaged Navier–Stokes (RANS) flow-field solution method, thus forming an integrated aerodynamic design tool. A cost-e ective Design Space Exploration (DSE) and optimisation strategy has been structured comprising methods for Design of Experiment (DOE), Response Surface Modelling (RSM), as well as genetic optimisation. The integrated framework has been deployed to optimise the aerodynamic performance of a separate-jet exhaust system for a large civil turbofan engine representative of future architectures. The optimisations carried out suggest the potential to increase the engine’s net propulsive force compared to a baseline architecture, through optimum re-design of the exhaust system. Furthermore, the developed approach is shown to be able to identify and alleviate adverse flow-features that may deteriorate the aerodynamic behaviour of the exhaust system.
Open Access
Design optimisation of separate-jet exhausts with CFD in-the-loop and dimensionality reduction techniques
(AIAA, 2024-01-04) Hueso-Rebassa, Josep; MacManus, David G.; Tejero, Fernando; Goulos, Ioannis; Abdessemed, Chawki; Sheaf, Christopher
For Ultra-High Bypass Ratio aero-engines, the exhaust system is likely to play a significant role on the aerodynamics and performance of the aircraft. For this reason, relatively rapid methods for the aerodynamic design and optimisation of exhaust systems are required to inform design decisions at early stages of the design process. Previous exhaust optimisation works encompassed Response Surface Model (RSM) based optimisations of nozzle configurations that were parametrised with a significant number of design variables. The RSM were constructed with a large database of designs that were assessed with fine computational meshes and well resolved boundary layers. However, the large number of design variables and the computational cost required to evaluate each exhaust design limited the optimisation capabilities. This work develops a relatively more rapid exhaust optimisation method based on CFD in-the-loop and dimensionality reduction. The methodology is based on coarse meshes and wall functions to guide the optimisation process and is coupled with methods for the identification of the dominant design variables. For an UHBR aero-engine exhaust design space of 16 design variables, it was found that the velocity coefficient could be characterised with only seven parameters. Based on these results, various optimisation methods were developed and applied. These targeted the maximisation of the velocity coefficient by optimising just the 7 dominant design variables. With these approaches, a similar benefit in exhaust performance relative to the baseline optimisation method was obtained approximately 4 times faster.
Open Access
Effects of aircraft integration on compact nacelle aerodynamics
(AIAA, 2020-01-05) Tejero, Fernando; Goulos, Ioannis; MacManus, David G.; Sheaf, Christopher
To reduce specific fuel consumption, it is expected that the next generation of aero-engines will operate with higher bypass-ratios, and therefore fan diameters, than current in-service architectures. These new propulsion systems will increase the nacelle size and incur in an additional overall weight and drag contribution to the aircraft. In addition, they will be installed more closely-coupled with the airframe, which may lead to an increase in adverse installation effects. As such, it is required to develop compact nacelles which will not counteract the benefits obtained from the new engine cycles. A comprehensive investigation of the effects of nacelle design on the overall aircraft aerodynamic performance is required for a better understanding on the effects of aero-engine integration. This paper presents a method for the multi-objective optimisation of drooped and scarfed non-axisymmetric nacelle aero-engines. It uses intuitive Class Shape Tranformations (iCSTs) for the aero-engine geometry definition, multi-point aerodynamic simulation, a near-field nacelle drag extraction method and the NSGA-II genetic algorithm. The process has been employed for the aerodynamic optimisation of a compact nacelle aero-engine as well as a conventional nacelle configuration. Subsequently, the designed architectures were installed on a conventional commercial transport aircraft and evaluated at different installation positions. A novel thrust-drag bookkeeping method has been used to evaluate different engine, nacelle and aircraft performance metrics. The main flow mechanisms that impact the installation effects on compact aero-engines configurations are identified. For the expected close-coupled installation position of future high bypass-ratio engines, the net vehicle force is increased by 0.44% with respect to a conventional architecture. The proposed method complements a set of enabling technologies that aim at the analysis, optimisation and evaluation of future civil aero-engines.