Browsing by Author "Garcia-Garcia, Guillermo"
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Item Open Access Birth of dairy 4.0: opportunities and challenges in adoption of fourth industrial revolution technologies in the production of milk and its derivative(Elsevier, 2023-07-01) Hassoun, Abdo; Garcia-Garcia, Guillermo; Trollman, Hana; Jagtap, Sandeep; Parra-López, Carlos; Cropotova, Janna; Bhat, Zuhaib; Centobelli, Piera; Aït-Kaddour, AbderrahmaneEmbracing innovation and emerging technologies is becoming increasingly important to address the current global challenges facing many food industry sectors, including the dairy industry. Growing literature shows that the adoption of technologies of the fourth industrial revolution (named Industry 4.0) has promising potential to bring about breakthroughs and new insights and unlock advancement opportunities in many areas of the food manufacturing sector. This article discusses the current knowledge and recent trends and progress on the application of Industry 4.0 innovations in the dairy industry. First, the “Dairy 4.0” concept, inspired by Industry 4.0, is introduced and its enabling technologies are determined. Second, relevant examples of the use of Dairy 4.0 technologies in milk and its derived products are presented. Finally, conclusions and future perspectives are given. The results revealed that robotics, 3D printing, Artificial Intelligence, the Internet of Things, Big Data, and blockchain are the main enabling technologies of Dairy 4.0. These advanced technologies are being progressively adopted in the dairy sector, from farm to table, making significant and profound changes in the production of milk, cheese, and other dairy products. It is expected that, in the near future, new digital innovations will emerge, and greater implementations of Dairy 4.0 technologies is likely to be achieved, leading to more automation and optimization of this dynamic food sector.Item Open Access Blockchain for ecologically embedded coffee supply chains(MDPI, 2022-06-24) Trollman, Hana; Garcia-Garcia, Guillermo; Jagtap, Sandeep; Trollman, FrankBackground: This research aims to identify how blockchain technology could support the ecological embeddedness of the coffee supply chain. Ecological embeddedness is a subset of the circular economy (CE) that demands legitimacy through design changes to product, production and/or packaging for benefits to economic actors and the environment. This is in contrast with legitimacy as a public relations exercise. Blockchain is a digital transformation technology that is not fully conceptualized with respect to supply chain implementation and the related strategy formulation, particularly in the context of sustainability. Furthermore, the integration of consumers into the CE remains not well understood or researched, with the main focus of CE being the cycling of resources. Methods: This research employs a qualitative case study methodology of the first coffee business in the USA to use blockchain technology as an exemplar. Gap analysis is then applied to identify how blockchain could be used to advance from the current state to a more sustainable one. Results: Findings indicate that the implementation of blockchain is not ecologically embedded in the example studied. Conclusions: The extension of blockchain technology to consider the by-products of production and valorizable waste throughout the supply chain as assets would support ecologically embedded CE for coffee.Item Open Access Codesign of food system and circular economy approaches for the development of livestock feeds from insect larvae(MDPI, 2021-07-22) Jagtap, Sandeep; Garcia-Garcia, Guillermo; Duong, Linh; Swainson, Mark; Martindale, WayneProcesses that utilise low-value wastes and convert them to high-value food ingredients systemically add value across commercial operations. Current common disposal options include use as animal feed, anaerobic digestion, composting, incineration, and the worst-case options of landfill and wastewater disposal. The pressure is acute with food manufacturers needing to align with the UN Sustainable Development Goals and reach targets of zero waste to landfill. This research identifies black soldier fly larvae as a bioreactor that converts most food waste into high-value feed materials. Production of larvae and the regulatory framework for their use as animal feed is being assessed in several nations. The requirement to understand the availability of feedstocks for larvae production and the capability to establish feedstock supply chains was tested in this study using geographical information system and life cycle assessment methodologies, providing new research insights for resource utilisation in a circular economy.Item Open Access Digitalising food manufacturing(Wiley, 2022-09-01) Rahimifard, Shahin; Brewer, Steve; Garcia-Garcia, Guillermo; Jagtap, SandeepItem Open Access Enhancement of a spent irrigation water recycling process: a case study in a food business(MDPI, 2021-11-04) Garcia-Garcia, Guillermo; Jagtap, SandeepFood operations use vast amounts of water. To reduce utility costs as well as concerns regarding water depletion in ecosystems, food businesses usually try to reuse their water. However, this often needs a recycling process to ensure the water is of good quality and safe to reuse in a food environment. This paper presents a case study of a grower of beansprouts and other varieties of sprouted seeds that uses six million litres of water weekly. Approximately 60% of their spent irrigation water is recycled using both 50 µm and 20 µm drum filtration. In addition, chlorine dioxide is used as part of the recycling process as a disinfectant. Our analysis demonstrated that the size of suspended solid particles in over 90% of the cumulative sample tested was smaller than the current 20 µm filter in place, highlighting that the existing system was ineffective. We, then, explored options to enhance the water recycling system of the company. After careful analysis, it was proposed to install a membrane-filtration system with ultraviolet technology to increase the finest level of filtration from the existing 20 µm to 0.45 µm absolute and sterilize any remaining bacteria. This not only improved water quality, but also allowed for the removal of chemicals from the recycling system, delivering both financial and technical improvements.Item Open Access Food logistics 4.0: opportunities and challenges(MDPI, 2020-12-30) Jagtap, Sandeep; Bader, Farah; Garcia-Garcia, Guillermo; Trollman, Hana; Fadiji, Tobi; Salonitis, KonstantinosFood Logistics 4.0 is a term derived from Industry 4.0 focusing on all the aspects of food logistics management based on cyber-physical systems. It states that real-time information and the interconnectivity of things, supplemented with novel technologies will revolutionise and improve the way food logistics is carried out. It has tremendous potential in terms of bringing transparency, swift delivery of food at reduced cost, flexibility, and capability to deliver the right quality product at the right place and at the right time. This paper discusses the vital technologies within Food Logistics 4.0 and the opportunities and challenges in this regard. It focuses primarily on food logistics, including resource planning, warehouse management, transportation management, predictive maintenance, and data security. Internet of Things, Blockchain, Robotics and Automation and artificial intelligence are some of the technologies discussed.Item Open Access Food processing 4.0: Current and future developments spurred by the fourth industrial revolution(Elsevier, 2022-11-10) Hassoun, Abdo; Jagtap, Sandeep; Trollman, Hana; Garcia-Garcia, Guillermo; Abdullah, Nour Alhaj; Goksen, Gulden; Bader, Farah; Ozogul, Fatih; Barba, Francisco, J.; Cropotova, Janna; Munekata, Paulo E. S.; Lorenzo, José M.“Food processing 4.0” concept denotes processing food in the current digital era by harnessing fourth industrial revolution (called Industry 4.0) technologies to improve quality and safety of processed food products, reduce production costs and time, save energy and resources, as well as diminish food loss and waste. Industry 4.0 technologies have been gaining great attention in recent years, revolutionizing, and transforming many manufacturing industries, including the food processing sector. The aim of this narrative review is to provide an updated overview of recent developments of Industry 4.0 technologies in digital transformation and process automation of the food processing industry. Our literature review shows the key role of robotics, smart sensors, Artificial Intelligence, the Internet of Things, and Big Data as the main enablers of the Food Processing 4.0. advantages in terms of quality control (sorting during processing with robotics and Artificial Intelligence, for instance), safety (connecting sensors and devices with Internet of Things), and production efficiency (forecasting demand with Big Data). However, detailed studies are still necessary to tackle significant challenges and provide deep insights into each of Food Processing 4.0 enablers such as the development of specific effectors for robotics; miniaturization and portability for sensors; standardization of systems and improve data sharing for Big Data; and reduce initial and maintenance costs of these technologies.Item Open Access Food quality 4.0: From traditional approaches to digitalized automated analysis(Elsevier, 2022-08-01) Hassoun, Abdo; Jagtap, Sandeep; Garcia-Garcia, Guillermo; Trollman, Hana; Pateiro, Mirian; Lorenzo, José M.; Trif, Monica; Rusu, Alexandru; Aadil, Rana Muhammad; Šimat, Vida; Cropotova, Janna; Câmara, José S.Food quality has recently received considerable attention from governments, researchers, and consumers due to the increasing demand for healthier and more nutritious food products. Traditionally, food quality is determined using a range of destructive and time-consuming approaches with modest analytical performance, underscoring the urgent need to develop novel analytical techniques. The Fourth Industrial Revolution (called Industry 4.0) is progressing exponentially, driven by the advent of a range of digital technologies and other innovative technological advances. “Food Quality 4.0” is a new concept referring to the use of Industry 4.0 technologies in food analysis to achieve rapid, reliable, and objective assessment of food quality. In this review, we will first discuss the fundamentals and principles of Food Industry 4.0 technologies and their connections with the Food Quality 4.0 concept. Then, the most common techniques used to determine food quality will briefly be reviewed before highlighting the advancements made in analytical techniques to assess food quality in the era of Industry 4.0. Food Quality 4.0 is characterized by growing digitalization and automation of food analysis using the most advanced technologies in the food industry. Key aspects of Food Quality 4.0, including, among others, non-destructive fingerprinting techniques, omics technologies and bioinformatics tools, Artificial Intelligence and Big Data, have great potential to revolutionize food quality. Although most of these technologies are still under development, it is anticipated that future research will overcome current limitations for large-scale applications.Item Open Access A framework for recovering waste heat energy from food processing effluent(MDPI, 2022-12-21) Luo, Yang; Jagtap, Sandeep; Trollman, Hana; Garcia-Garcia, GuillermoEffluent water from food processing retains considerable heat energy after emission from treatment systems. Heat recovery technologies that may be appropriate for implementation in the food processing industry have been widely explored, and selection of the most suitable methodologies has been pursued. A four-stage framework is introduced in this paper to evaluate the potential recoverability of waste heat along with acceptor streams. The systematic approach utilizes thermal and temporal compatibility tools and cost–benefit analyses to determine the ideal heat-recovery equipment for food processing effluent. The applicability of this framework is demonstrated through an industrial case study undertaken in a vegetable canning processing facility. Based on the findings, the framework yields an efficient and optimized heat recovery approach to reducing the total energy demand of the facility.Item Open Access Implementation of relevant fourth industrial revolution innovations across the supply chain of fruits and vegetables: a short update on Traceability 4.0(Elsevier, 2022-12-29) Hassoun, Abdo; Kamiloglu, Senem; Garcia-Garcia, Guillermo; Parra-López, Carlos; Trollman, Hana; Jagtap, Sandeep; Aadil, Rana Muhammad; Esatbeyoglu, TubaFood Traceability 4.0 refers to the application of fourth industrial revolution (or Industry 4.0) technologies to ensure food authenticity, safety, and high food quality. Growing interest in food traceability has led to the development of a wide range of chemical, biomolecular, isotopic, chromatographic, and spectroscopic methods with varied performance and success rates. This review will give an update on the application of Traceability 4.0 in the fruits and vegetables sector, focusing on relevant Industry 4.0 enablers, especially Artificial Intelligence, the Internet of Things, blockchain, and Big Data. The results show that the Traceability 4.0 has significant potential to improve quality and safety of many fruits and vegetables, enhance transparency, reduce the costs of food recalls, and decrease waste and loss. However, due to their high implementation costs and lack of adaptability to industrial environments, most of these advanced technologies have not yet gone beyond the laboratory scale. Therefore, further research is anticipated to overcome current limitations for large-scale applications.Item Open Access Optimisation of the resource efficiency of food manufacturing via the Internet of Things(Elsevier, 2021-02-05) Jagtap, Sandeep; Garcia-Garcia, Guillermo; Rahimifard, ShahinThe food sector is currently very inefficient due to a large amount of food waste it generates, and the volumes of water and energy used. This problem is aggravated by increasing economic costs and stricter regulations associated with the disposal and treatment of food waste, carbon emissions and wastewater discharge. Because of this, resource efficiency is key to a sustainable food system. In this context, it is essential to reduce food waste, energy and water through transparent and accurate real-time monitoring to be able to understand the real reasons behind their generation/use. Understanding these reasons would help food manufacturers to redesign their processes and achieve operational improvements. The Internet of Things (IoT), a relatively new manufacturing concept within Industry 4.0, can support this. IoT consists of an information technology infrastructure for data collection and distribution, that can significantly influence the efficiency and performance of manufacturing systems. This article presents an IoT-based framework for monitoring the generation of food waste and the use of energy and water in the food sector. The framework supports the identification of improvements to optimise the resource efficiency of food manufacturing through the design and implementation of a number of IoT-based toolsItem Open Access Optimising changeover through lean-manufacturing principles: a case study in a food factory(MDPI, 2022-07-06) Garcia-Garcia, Guillermo; Singh, Yadvinder; Jagtap, SandeepOperations management is a key aspect in any manufacturing business. Optimising the management of manufacturing operations allows improvement of the productivity and efficiency of industrial activities. To achieve this, reducing waste from manufacturing processes and, therefore, implementing lean-manufacturing principles, is key. This article presents a case study to reduce waste in changeover processes at a ready-meal manufacturer based in South Yorkshire, UK. We identified a large number of activities as part of the changeover process. We applied the Single Minute Exchange of Dies (SMED) methodology to reduce and, whenever possible, eliminate changeover, and line hopping to further optimise changeover. After implementing improvement measures, changeover time was reduced by nearly 30%, OEE was increased to over 70%, and labour costs were reduced by 10%. This shows how lean principles can aid in implementing more effective and economically sustainable manufacturing operations.Item Open Access The Russia-Ukraine conflict: its implications for the global food supply chains(MDPI, 2022-07-14) Jagtap, Sandeep; Trollman, Hana; Trollman, Frank; Garcia-Garcia, Guillermo; Parra-López, Carlos; Duong, Linh; Martindale, Wayne; Munekata, Paulo E. S.; Lorenzo, Jose M.; Hdaifeh, Ammar; Hassoun, Abdo; Salonitis, Konstantinos; Afy-Shararah, MohamedFood is one of the most traded goods, and the conflict in Ukraine, one of the European breadbaskets, has triggered a significant additional disruption in the global food supply chains after the COVID-19 impact. The disruption to food output, supply chains, availability, and affordability could have a long-standing impact. As a result, the availability and supply of a wide range of food raw materials and finished food products are under threat, and global markets have seen recent increases in food prices. Furthermore, the Russian-Ukrainian conflict has adversely affected food supply chains, with significant effects on production, sourcing, manufacturing, processing, logistics, and significant shifts in demand between nations reliant on imports from Ukraine. This paper aims to analyze the impacts of the conflict between Russia and Ukraine on the effectiveness and responsiveness of the global food supply chains. A PRISMA (Preferred Reporting Items for Systematic Reviews and Meta-Analyses) approach, including grey literature, was deployed to investigate six key areas of the food supply chains that would be impacted most due to the ongoing war. Findings include solutions and strategies to mitigate supply chain impacts such as alternative food raw materials, suppliers and supply chain partners supported by technological innovations to ensure food safety and quality in warlike situations.Item Open Access Surviving the storm: navigating the quadruple whammy impact on Europe’s food supply chain(Wiley, 2024-04-11) Jagtap, Sandeep; Trollman, Hana; Trollman, Frank; Garcia-Garcia, Guillermo; Martindale, WayneThis article explores the impact of the ‘Quadruple Whammy’ consisting of Brexit, COVID-19, Conflicts (Russia-Ukraine and Israel-Palestine) and Natural disasters on the food supply chain in Europe. This research adopted a two-phase methodology comprised of the e-Delphi technique followed by the PRISMA (Preferred Reporting Items for Systematic Reviews and Meta-Analyses) approach within the context of these four identified challenges. The objective of this article is to analyse the challenges faced by the European food supply chain due to these four factors. The article examines the impact of political isolationism such as Brexit on trade, cost and border controls, while also discussing the effects of COVID-19 on labour, supply chains and the rise of e-commerce. In addition, the article examines the impact of conflicts on food access and availability and the role of international aid and assistance. The effects of natural disasters, such as the Turkish and Moroccan earthquakes, floods in Spain and Portugal and the Moroccan drought, on food security are also analysed. The article offers several strategies for taming the quadruple whammy, such as investing in local food production and supply chains, diversifying supply chains and trade partnerships and strengthening food safety regulations and standards. The importance of building resilience and preparedness in the face of these challenges is emphasised and the article concludes with final thoughts and recommendations.Item Open Access Use of Industry 4.0 technologies to reduce and valorize seafood waste and by-products: a narrative review on current knowledge(Elsevier, 2023-04-25) Hassoun, Abdo; Cropotova, Janna; Trollman, Hana; Jagtap, Sandeep; Garcia-Garcia, Guillermo; Parra-López, Carlos; Nirmal, Nilesh; Özogul, Faith; Bhat, Zuhaib; Aït-Kaddour, Abderrahmane; Bono, GioacchinoFish and other seafood products represent a valuable source of many nutrients and micronutrients for the human diet and contribute significantly to global food security. However, considerable amounts of seafood waste and by-products are generated along the seafood value and supply chain, from the sea to the consumer table, causing severe environmental damage and significant economic loss. Therefore, innovative solutions and alternative approaches are urgently needed to ensure a better management of seafood discards and mitigate their economic and environmental burdens. The use of emerging technologies, including the fourth industrial revolution (Industry 4.0) innovations (such as Artificial Intelligence, Big Data, smart sensors, and the Internet of Things, and other advanced technologies) to reduce and valorize seafood waste and by-products could be a promising strategy to enhance blue economy and food sustainability around the globe. This narrative review focuses on the issues and risks associated with the underutilization of waste and by-products resulting from fisheries and other seafood industries. Particularly, recent technological advances and digital tools being harnessed for the prevention and valorization of these natural invaluable resources are highlighted.