Browsing by Author "Dyer, A."
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Item Open Access Computational modelling and optimisation of the fabrication of nano-structures using focused ion beam and imprint forming technologies(Institute of Physics (IoP), 2010-12-07T00:00:00Z) Stoyanov, S.; Bailey, C.; Tang, Y. K.; Marson, Silvia; Dyer, A.; Allen, David M.; Desmulliez, M.Focused Ion Beam (FIB) and Nano-Imprint Forming (NIF) have gained recently major interest because of their potential to enable the fabrication of precision engineering parts and to deliver high resolution, low-cost and high-throughput production of fine sub-micrometre structures respectively. Using computational modelling and simulation becomes increasingly important in assessing capabilities and risks of defects with respect to product manufacturability, quality, reliability and performance, as well as controlling and optimising the process parameters. A computational model that predicts the milling depth as function of the ion beam dwell times and a number of process parameters in the case of FIB milling is investigated and experimentally validated. The focus in the NIF study is on modelling the material deformation and the filling of the pattern grooves during the mould pressing using non-linear large deformation finite element analysis with hyperelastic non-compressive material behaviour. Simulation results are used to understand the risk of imperfections in the pattern replication and to identify the optimal process parameters and their interactionItem Open Access Nano and Micro indentation studies of bulk zirconia and EB PVD TBCs(Elsevier Science B.V., Amsterdam., 2004-01-01T00:00:00Z) Wellman, R. G.; Dyer, A.; Nicholls, John R.In order to model the erosion of a material it is necessary to know the material properties of both the impacting particles as well as the target. In the case of electron beam (EB) physical vapour deposited(PVD) thermal barrier coatings (TBCs) the properties of the columns as opposed to the coating as a whole are important. This is due to the fact that discrete erosion events are on a similar scale as the size of the individual columns. Thus nano* and micro* indentation were used to determine the hardness and the Young"s modulus of the columns. However, care had to be taken to ensure that it was the hardness of the columns that was being measured and not the coating as a whole. This paper discusses the differences in the results obtained when using the two different tests and relates them to the interactions between the indent and the columns of the EB PVD TBC microstructure. It was found that individual columns had a hardness of 14 GPa measured using nano indentation, while the hardness of the coating, using micro indentation decreased from 13 to 2.4 GPa as the indentation load increased from 0.1 to 3N. This decrease in hardness was attributed to the interaction between the indenter and a number of adjacent columns and the ability of the columns to move laterally under indentation.