Browsing by Author "Darabkhani, Hamidreza Gohari"
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Item Open Access Design, process simulation and construction of a 100 kW pilot-scale CO2 membrane rig: Improving in situ CO2 capture using selective exhaust gas recirculation (S-EGR)(Elsevier, 2017-12-01) Darabkhani, Hamidreza Gohari; Jurado Pontes, Nelia; Prpich, George; Oakey, John E.; Wagland, Stuart T.; Anthony, Edward J.Carbon capture and storage (CCS) from natural gas-fired systems is an emerging field and many of the concepts and underlying scientific principles are still being developed. Preliminary studies suggest this approach can boost the CO2 content in the feed gas up to 3 times compared to the ‘no recycle’ case (CO2 concentration increased to 18% vs. 6%), with a consequent reduction in flow to the post-combustion capture unit by a factor of three compared to conventional, non-S-EGR. For this project, Cranfield University developed a pilot-scale 100 kW CO2 membrane rig facility in order to investigate simultaneously EGR and S-EGR technologies, the latter being achieved by using a CO2 sweep air polymeric membrane. A bench-scale membrane rig has also been developed to investigate the permeability and selectivity of different polymeric membranes to CO2. Currently a small-scale polydimethylsiloxane (PDMS) membrane module is also being investigated to study its selectivity/permeability. The tests include exploring the performance improvement of the PDMS membrane using different operating conditions with a view to developing scale-up procedures for the membrane unit for the actual 100 kW pilot-scale rig. Process simulations were performed using Aspen Plus software to predict the behaviour of the pilot-scale rig using a model developed based on empirical parameters (i.e., mass transfer coefficient of CO2 through the membrane and permeance), measured in the bench-scale membrane test unit. The results show that CO2 concentrations of up to 14.9% (comparable to CO2 level in coal combustion) can be achieved with 60% EGR, with a 90% CO2 removal efficiency of the membrane units. However, the results generated with the membrane model in which specific permeance values to PDMS were applied, predicted concentrations of CO2 in flue gases up to 9.8% (v/v) for a selective recycle of 60%. The study shows that the S-EGR technique is an effective method that can provide similar conditions to that of a coal-fired power plant for the post-combustion capture system operating on natural gas-fired units, but also highlights the fact that more research is required to find more suitable materials for membranes that optimise the CO2 removal efficiencies from the flue gas.Item Open Access Experimental and modelling studies of coal/biomass oxy-fuel combustion in a pilot-scale PF combustor(Cranfield University, 2014-08) Jurado Pontes, Nelia; Oakey, John; Darabkhani, Hamidreza GohariThis thesis focuses on enhancing knowledge on co-firing oxy-combustion cycles to boost development of this valuable technology towards the aim of it becoming an integral part of the energy mix. For this goal, the present work has addressed the engineering issues with regards to operating a retrofitted multi-fuel combustor pilot plant, as well as the development of a rate-based simulation model designed using Aspen Plus®. This model can estimate the gas composition and adiabatic flame temperatures achieved in the oxy-combustion process using coal, biomass, and coal-biomass blends. The fuels used for this study have been Daw Mill coal, El Cerrejon coal and cereal co-product. A parametric study has been performed using the pilot-scale 100kWth oxy-combustor at Cranfield University and varying the percentage of recycle flue gas, the type of recycle flue gas (wet or dry), and the excess oxygen supplied to the burner under oxy-firing conditions. Experimental trials using co-firing with air were carried out as well in order to establish the reference cases. From these tests, experimental data on gas composition (including SO3 measurement), temperatures along the rig, heat flux in the radiative zone, ash deposits characterisation (using ESEM/EDX and XRD techniques), carbon in fly ash, and acid dew point in the recycle path (using an electrochemical noise probe), were obtained. It was clearly shown during the three experimental campaigns carried out, that a critical parameter was that of minimising the air ingress into the process as it was shown to change markedly the chemistry inside the oxy-combustor. Finally, part of the experimental data collected (related to gas composition and temperatures) has been used to validate the kinetic simulation model developed in Aspen Plus®. For this validation, a parametric study considering the factor that most affect the oxy-combustion process (the above mentioned excess amount of air ingress) was varied. The model was found to be in a very good agreement with the empirical results regarding the gas composition.Item Open Access Oxy-combustion studies into the co –firing of coal and biomass blends: effects on heat transfer, gas and ash compositions(Elsevier, 2014-12-31) Jurado Pontes, Nelia; Darabkhani, Hamidreza Gohari; Anthony, Edward J.; Oakely, E. J.Oxy-combustion with coal and biomass co-firing is a technology that could revolutionize fossil fuel power generation. It can significantly reduce harmful greenhouse gas emissions and permit the continued use of plentiful coal supplies and thereby secure our future energy needs without the severe environmental impacts expected if fossil fuels are used without CCS. The work presented here was conducted by means of experimental tests co-firing coal and biomass under oxy-firing conditions at the retrofitted 100 kWth oxy-combustor facility at Cranfield University. A parametric study was performed with respect to the effect of recycled ratio and fuel variability on gas composition (including SO3), temperatures, heat flux, burn-out and ash deposition. Furthermore, the possible compensation in heat transfer resulting from the higher heat capacity and emissivity of the gases in the oxy-combustion process as compared to the air-firing case was explored. This was done by the use of blends of coal and biomass, and we concluded that this compensation is unlikely to be significant due to the marked differences between heat fluxes reached under air and oxy-firing conditions.Item Open Access OxyCAP UK: Oxyfuel Combustion - academic Programme for the UK(Elsevier, 2014-12-31) Chalmers, H.; Al-Jeboori, M.; Anthony, B.; [...]; Darabkhani, Hamidreza Gohari; et al.The OxyCAP-UK (Oxyfuel Combustion - Academic Programme for the UK) programme was a £2 M collaboration involving researchers from seven UK universities, supported by E.On and the Engineering and Physical Sciences Research Council. The programme, which ran from November 2009 to July 2014, has successfully completed a broad range of activities related to development of oxyfuel power plants. This paper provides an overview of key findings arising from the programme. It covers development of UK research pilot test facilities for oxyfuel applications; 2-D and 3-D flame imaging systems for monitoring, analysis and diagnostics; fuel characterisation of biomass and coal for oxyfuel combustion applications; ash transformation/deposition in oxyfuel combustion systems; materials and corrosion in oxyfuel combustion systems; and development of advanced simulation based on CFD modelling.Item Open Access Selective-exhaust gas recirculation for CO2 capture using membrane technology(Elsevier, 2017-11-10) Russo, Giuseppe; Prpich, George; Anthony, Edward J.; Montagnaro, Fabio; Jurado Pontes, Nelia; Di Lorenzo, Giuseppina; Darabkhani, Hamidreza GohariMembranes can potentially offer low-cost CO2 capture from post-combustion flue gas. However, the low partial pressure of CO2 in flue gases can inhibit their effectiveness unless methods are employed to increase their partial pressure. Selective-Exhaust Gas Recirculation (S-EGR) has recently received considerable attention. In this study, the performance of a dense polydimethylsiloxane (PDMS) membrane for the separation of CO2/N2 binary model mixtures for S-EGR application was investigated using a bench-scale experimental rig. Measurements at different pressures, at different feeding concentrations and with nitrogen as sweep gas revealed an average carbon dioxide permeability of 2943 ± 4.1%RSD Barrer. The bench-scale membrane module showed high potential to separate binary mixtures of N2 and CO2 containing 5–20% CO2. The permeability was slightly affected by feed pressures ranging from 1 to 2.4 bar. Furthermore, the separation selectivity for a CO2/N2 mixture of 10%/90% (by volume) reached a maximum of 10.55 at 1.8 bar. Based on the results from the bench-scale experiments, a pilot-scale PDMS membrane module was tested for the first time using a real flue gas mixture taken from the combustion of natural gas. Results from the pilot-scale experiments confirmed the potential of the PDMS membrane system to be used in an S-EGR configuration for capture of CO2.Item Open Access A technical evaluation, performance analysis and risk assessment of multiple novel oxy-turbine power cycles with complete CO2 capture(Elsevier, 2016-06-03) Barba, F. C.; Sanchez, Guillermo Martinez-Denegri; Segui, Blanca Soler; Darabkhani, Hamidreza Gohari; Anthony, Edward J.In recent years there has been growing concern about greenhouse gas emissions (particularly CO2 emissions) and global warming. Oxyfuel combustion is one of the key technologies for tackling CO2 emissions in the power industry and reducing their contribution to global warming. The technology involves burning fuel with high-purity oxygen to generate mainly CO2 and steam, enabling easy CO2 separation from the flue gases by steam condensation. In fact, 100% CO2 capture and near-zero NOx emissions can be achieved with this technology. This study examines nineteen different oxy-turbine cycles, identifying the main parameters regarding their operation and development. It also analyses the use of advanced natural gas (NG) combustion cycles from the point of view of the carbon capture and storage (CCS) and considering political, legislative and social aspects of deploying this technology. Six oxy-turbine cycles which are at the most advanced stages of development (NetPower, Clean Energy Systems CES), Modified Graz, E-MATIANT, Advanced Zero Emission Power AZEP 100% and Semi-Closed Oxy-fuel Combustion Combined Cycle (SCOC-CC)), were chosen to conduct a Political, Environmental, Social, Technological, Legislative and Economic (PESTLE) risk analysis. This compares each technology with a conventional combined cycle gas turbine (CCGT) power plant without carbon capture as the base-case scenario. Overall, the net efficiency of the different oxy-turbine cycles ranges between 43.6% and 65%, comparable to a CCGT power plant, while providing the extra benefits of CO2 capture and lower emissions. A multi-criteria analysis carried out using DECERNS (Decision Evaluation in Complex Risk Network Systems) software determined that, depending on the specific criterion considered, one can draw different conclusions. However, in terms of technology, environment and social opinion, the most promising cycles are the NetPower and CES cycles, whereas from an economic point of view, E-MATIANT is more competitive in the energy market. Giving each factor equal importance, the NetPower cycle must be considered to be the best oxy-turbine cycle based on our analysis. Most of the oxy-turbine cycles are still under development and only a few cycles (e.g., CES and NetPower) are progressing to the demonstration phase. In consequence, political measures such as CO2 tax and emission allowances need to be implemented for oxy-turbine technologies to become the preferred option for fossil fuel power plants burning natural gas.