Browsing by Author "Abudu, Kamal"

Now showing 1 - 9 of 9
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    Aeroderivative gas turbine back-up capability with compressed air injection
    (Elsevier, 2020-08-08) Abudu, Kamal; Igie, Uyioghosa; Roumeliotis, Ioannis; Szymanski, Artur; Di Lorenzo, Giuseppina
    The transition to more renewable energy sources of power generation is associated with grid instability and the need for backup power, due to their intermittency. This provides an opportunity for gas turbine engines, especially the aeroderivative (AD) types that generally have higher ramp rates than heavy-duty engines. Nonetheless, higher ramp rates are still necessary to meet more stringent grid requirements, with increased renewables subscription. The study examines ramp rate improvements and performance enhancement through compressed air injection at the back of the high-pressure compressor (HPC). Two configurations of AD engines are considered in the investigation. In-house gas turbine performance simulation software has been used to simulate the steady-state and transient operations for design and off-design performance. Compressed air injection in the study is facilitated by an assumed compressed air storage or an external compressor. The steady-state analysis for power augmentation shows that for the two-spool engine with fixed speed low-pressure compressor (LPC), a 16% increase in power is obtained with 8% of flow injection. The other engine that is intercooled and consists of a variable speed LPC with power turbine shows a 21% increase in power for the same injection amount. Above 8% injection, the HPC of both engines tends towards an adverse rise in pressure ratio. However, up to 15% of flow injection is allowed before the surge point. It is seen generally that the operating point of the LPC moves away from surge, while the opposite is the case for the HPC. For transient simulations focused on ramp rates, the better improvements are shown for the intercooled engine that runs at variable speed. This is a ramp rate improvement of 100% with air injection, while that of the other engine increases by 85%
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    Aerodynamic limits of gas turbine compressor during high air offtakes for minimum load extension
    (Elsevier, 2021-02-18) Szymanski, Artur; Igie, Uyioghosa; Abudu, Kamal; Hamilton, Richard
    Renewable energy sources (RES) have become a favoured alternative to fossil fuel energy generation that has been driven by environmental concerns. Their intermittent nature has meant that gas turbines have remained relevant to support them as a backup. Current grid operation requires gas turbines to operate at as low power as possible when their demand drops, and also ramp-up quickly when power generation from renewables declines. Air extraction from a gas turbine compressor can address the first requirement, as this mechanism reduces the load or power of the engine while storing the air for further pressurised reinjection, related to ramp-up rate improvements. This study demonstrates the aerodynamic implications and the limits to air extraction behind the last stage of the compressor, to achieve further minimum load reduction. To achieve this, a zero-dimensional (0D) analytical model of an engine at design and off-design conditions (air extraction) has been used to determine the boundary conditions for a 3D compressor Computational Fluid Dynamics (CFD) model. The multi-stage CFD model shows the aerodynamic implications of low to high air extractions that are limited by choke, high flow separation, and loss in the pressure at the hub region of OGV and last stage stator. As such, the back of the compressor was more affected than the earlier stages. Based on these, the limit of flow extraction is 18% (of the compressor discharge). The compressor of the analytical engine model showed similarity in trends for comparable conditions with the stand-alone 3D compressor, however, more optimistic than the latter. The work has shown that the compressor is capable of high airflow extractions to reduce the minimum load further.
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    Data set for Gas Turbine Minimum Environmental Load Extension with Compressed Air Extraction for Storage
    (Cranfield University, 2020-08-15 09:40) Abudu, Kamal
    The data set contains an emissions model for CO and NOx emissions from a gas turbine with simulation results for air extraction and engine turndown
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    Gas turbine efficiency and ramp rate improvement through compressed air injection
    (SAGE, 2020-06-15) Abudu, Kamal; Igie, Uyioghosa; Minervino, Orlando
    With the transition to more use of renewable forms of energy in Europe, grid instability that is linked to the intermittency in power generation is a concern, and thus, the fast response of on-demand power systems like gas turbines has become more important. This study focuses on the injection of compressed air to facilitate the improvement in the ramp-up rate of a heavy-duty gas turbine. The steady-state analysis of compressed airflow injection at part-load and full load indicates power augmentation of up to 25%, without infringing on the surge margin. The surge margin is also seen to be more limiting at part-load with maximum closing of the variable inlet guide vane than at high load with a maximum opening. Nevertheless, the percentage increase in the thermal efficiency of the former is slightly greater for the same amount of airflow injection. Part-load operations above 75% of power show higher thermal efficiencies with airflow injection when compared with other load variation approaches. The quasi-dynamic simulations performed using constant mass flow method show that the heavy-duty gas turbine ramp-up rate can be improved by 10% on average, for every 2% of compressor outlet airflow injected during ramp-up irrespective of the starting load. It also shows that the limitation of the ramp-up rate improvement is dominated by the rear stages and at lower variable inlet guide vane openings. The turbine entry temperature is found to be another restrictive factor at a high injection rate of up to 10%. However, the 2% injection rate is shown to be the safest, also offering considerable performance enhancements. It was also found that the ramp-up rate with air injection from the minimum environmental load to full load amounted to lower total fuel consumption than the design case.
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    Gas turbine minimum environmental load extension with compressed air extraction for storage
    (Elsevier, 2020-08-14) Abudu, Kamal; Igie, Uyioghosa; Minervino, Orlando; Hamilton, Richard
    The fact that most renewable forms of energy are not available on-demand and are typically characterised by intermittent generation currently makes gas turbine engines an important source of back-up power. This study focuses on one of the capabilities that ensure that gas turbines are more flexible on the electric power grid. The capability here is the minimum environmental load that makes it possible to keep a gas turbine engine on the grid without a shut-down, to offer grid stability, adding inertia to the grid in periods when there is no demand for peak power from the engine. It is then desirable to operate the engine at the lowest possible load, without infringing on carbon monoxide emissions that becomes dominant. This paper demonstrates this potential through the extraction of the pressurised air from the back end of the compressor into an assumed energy storage system. The simulation of the engine performance using an in-house tool shows the additional reduction of the power output when the maximum closing of variable inlet guide vane is complemented with air extractions. However, the identified key strategy for achieving a lower environmental load (with same carbon monoxide emission limit) is to always maintain the design flame temperature. This is contrary to the conventional approach that involves a decrease in such temperatures. Here, a 34% reduction in load was achieved with 24% of flow extraction. This is shown to vary with ambient temperatures, in favour of lower temperatures when the combustor inlet pressures are higher. The emission models applied were based on empirical correlations and shows that higher combustor inlet pressures, high but constant flame temperatures with core flow reduction is crucial to obtaining a low environmentally compliant load. The compressor analysis shows that choking is a noticeable effect at a higher rate of extractions; this is found to occur at the stages closest to the extraction location
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    Impact of gas turbine flexibility improvements on combined cycle gas turbine performance
    (Elsevier, 2021-02-20) Abudu, Kamal; Igie, Uyioghosa; Roumeliotis, Ioannis; Hamilton, Richard
    The improvement of gas turbines flexibility has been driven by more use of renewable sources of power due to environmental concerns. There are different approaches to improving gas turbine flexibility, and they have performance implications for the bottoming cycle in the combined cycle gas turbine (CCGT) operation. The CCGT configuration is favourable in generating more power output, due to the higher thermal efficiency that is key to the economic viability of electric utility companies. However, the flexibility benefits obtained in the gas turbine is often not translated to the overall CCGT operation. In this study, the flexibility improvements are the minimum environmental load (MEL) and ramp-up rates, that are facilitated by gas turbine compressor air extraction and injection, respectively. The bottoming cycle has been modelled in this study, based on the detailed cascade approach, also using the exhaust gas conditions of the topping cycle model from recent studies of gas turbine flexibility by the authors. At the design full load, the CCGT performance is verified and subsequent off-design cases from the gas turbine air extraction and injection simulations are replicated for the bottoming cycle. The MEL extension on the gas turbine that brings about a reduction in the engine power output results in a higher steam turbine power output due to higher exhaust gas temperature of the former. This curtails the extended MEL of the CCGT to 19% improvement, as opposed to 34% for the stand-alone gas turbine. For the CCGT ramp-up rate improvement with air injection, a 51% increase was attained. This is 3% point lower than the stand-alone gas turbine, arising from the lower steam turbine ramp-up rate. The study has shown that the flexibility improvements in the topping cycle also apply to the overall CCGT, despite constraints from the bottoming cycle.
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    Minimum environmental load extension through compressed air extraction: numerical analysis of a dry low NOx combustor
    (Elsevier, 2023-02-17) Wiranegara, Raditya Yudha; Igie, Uyioghosa; Ghali, Pierre; Abudu, Kamal; Abbott, David; Hamilton, Richard
    The operational flexibility of gas turbine (GT) engines is a key requirement to coexist alongside increasing renewable energy that is often intermittent. One of the GT flexibility criteria is the Minimum Environmental Load (MEL). This is the lowest load the engine can be operated, without infringing on emissions limits (particularly CO) and is relevant to periods when there is a priority to renewable generation or low power demand. This study along with a series of related works of the authors proposes compressor air extraction for MEL extension. Here, a stand-alone three-dimensional numerical dry low NOx combustor demonstrates the technical viability concerning combustor performance and emissions. In addition, supplemented with low-order models for durability and stability evaluations. For the first time, there is evidence to show that the combustor can handle the 18% compressed air extraction to sustain a new MEL. This operation is characterised by a 12.3% reduction in CO through an increase of the fuel split ratio by 2% after design exploration cases. However, at the expense of a smaller overall rise in NO emissions by 5%. The durability analysis focused on the wall liner temperature assessments, which show no unusually high temperature rise for the new MEL. Similarly, the thermoacoustic instability frequencies and gains are around the normal operation mode. When benchmarked against previous related engine-level analysis, the evidence shows that the new MEL is a 7% points reduction of load.
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    Power augmentation and Ramp-Up rate improvement through compressed air Injection: a dry low NOx combustor CFD analysis
    (Elsevier, 2024-02-09) Wiranegara, Raditya Yudha; Igie, Uyioghosa; Szymanski, Artur; Abudu, Kamal; Abbott, David; Sethi, Bobby
    Gas turbines play a key role in accelerating the transition towards more environmentally friendly power generation. This role includes backup of renewable generation that is intermittent, providing grid inertia as well as other ancillary services for grid stability. For quick backup power, the ramp-up rate of gas turbines can be improved through air injection at the back of the compressor, facilitated by integrating compressed air energy storage. Published works have mostly focused on low-fidelity engine system analysis of air injection overall effects. No study has focused on the detailed combustor performance presented in this study. The work shows the impact of air injection on the emissions, thermoacoustic stability and liner wall durability. These yardsticks in assessing the operability of the combustor have also been used for air power augmentation and ramp-up analysis. ANSYS software was used in the computational fluid dynamics (CFD) analysis of the three-dimensional dry low NOx combustor. Low-order models were used for the thermoacoustic stability and durability analysis. For the power augmentation study, the NO and CO emissions produced at 15 % air injection are below the maximum values of the combustor in design operations. Also, the stability and durability were within limits. The ramp-up investigation indicates up to 10 % air injection is allowed and the emissions are similarly acceptable. However, the thermoacoustic analysis shows a potential for combustion instabilities at high frequencies above 1800 Hz. Generally, there was no unusual wall liner durability in these two studies. When benchmarked against previous engine-level analysis, the ramp-up rate can be potentially improved by 54 % if the small concern on thermoacoustic instability is resolved.
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    Steady and transient simulation results of air injection into aeroderivative gas turbines for power augmentation and ramp rate improvement
    (Cranfield University, 2020-08-16 16:07) Abudu, Kamal
    The data set includes Turbomatch results for the steady state and transient injection of air into two aeroderivative engines. The engines considered are inspired by the GE LM6000(TS56) and LMS100(TSI118). The steady state simulations data provides engine design specifications and the effect of increased injection on the engines' performance. A ramp up stimulation from 50% of power to full load is also provided for both engines.