Browsing by Author "Abir, Jonathan"
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Item Open Access An accelerometer based-feedback technique for improving dynamic performance of a machine tool(European Society for Precision Engineering and Nanotechnology, 2016-06-30) Abir, Jonathan; Morantz, Paul; Longo, Stefano; Shore, PaulA novel concept for improving machine dynamic performance was developed and realised, a virtual metrology frame, for a small size CNC machine with flexible frame. Its implementation in a simplified linear motion system shows a reduction in the magnitude of the first resonance in the plant frequency response function by 12 dB. Realising the concept required developing a real -time accelerometer-based measurement technique. It shows a low sensor noise σ=30 nm with optimal phase delay of <70 μs.Item Open Access A novel accelerometer based feedback concept for improving machine dynamic performance(Elsevier, 2016-11-10) Abir, Jonathan; Morantz, Paul; Longo, Stefano; Shore, PaulSmall size ultra-precision Computer Numerical Control (CNC) machines require high dynamic performance. Flexible frame phenomena can limit the machine dynamic performance, particularly in small size machines. A novel accelerometer based feedback concept for improving machine dynamic performance was developed and realised, a virtual metrology frame. It expends the limited techniques for improving dynamic performance of a small size machine by measuring the flexible frame displacement, and feeding it into the controller. The concept was implemented in a simplified linear motion system, and showed a 12dB reduction in the magnitude of the first resonance in the plant frequency response function. This allowed improving the servo bandwidth by 58% based on a PID controller. A new technique for real-time dynamic displacement measurements using accelerometer was developed. It shows a low sensor noise σ<30 nm; thus, accelerometers are used as a displacement sensor in a control system.Item Open Access Optimized estimator for real-time dynamic displacement measurement using accelerometers(Elsevier, 2016-07-30) Abir, Jonathan; Longo, Stefano; Morantz, Paul; Shore, PaulThis paper presents a method for optimizing the performance of a real-time, long term, and accurate accelerometer based displacement measurement technique, with no physical reference point. The technique was applied in a system for measuring machine frame displacement. The optimizer has three objectives with the aim to minimize phase delay, gain error and sensor noise. A multi-objective genetic algorithm was used to find Pareto optimal estimator parameters. The estimator is a combination of a high pass filter and a double integrator. In order to reduce the gain and phase errors two approaches have been used: zero placement and pole-zero placement. These approaches were analysed based on noise measurement at 0g-motion and compared. Only the pole-zero placement approach met the requirements for phase delay, gain error, and sensor noise. Two validation experiments were carried out with a Pareto optimal estimator. First, long term measurements at 0g-motion with the experimental setup were carried out, which showed displacement error of 27.6 ± 2.3 nm. Second, comparisons between the estimated and laser interferometer displacement measurements of the vibrating frame were conducted. The results showed a discrepancy lower than 2 dB at the required bandwidth.Item Open Access Virtual metrology frame technique for improving dynamic performance of a small size machine tool(Elsevier, 2016-11-16) Abir, Jonathan; Longo, Stefano; Morantz, Paul; Shore, PaulThis paper presents a novel concept, a virtual metrology frame, for enhancing the dynamic performance of a machine tool with a flexible structural frame. The dynamic properties of a machine are directly affected by the stiffness of its frame, and its reference system; thus, by having an unstressed metrology frame, superior dynamic capabilities can be achieved. The developed concept does not require physical components associated with metrology frame; hence it is ideal for machine tools with requirements for small footprint and ultra-precision performance. The concept relies on an accelerometer based dynamic displacement feedback technique, where the accelerometer is used as a precision frame displacement sensor. The concept does not require a complex controller, and was realized in an off-the-shelf CNC controller. The concept was demonstrated on a linear motion system, a simplified version of a compact size CNC machine, and its servo bandwidth and dynamic stiffness were improved by 36% and 70% respectively, which are the key parameters for improving the machining accuracy.